Well, it as an interesting weekend... I got the art for the CP on Friday so when I got home from work I decided to start in on it. It was kind of a challenge because of the front of the CP being curved down. I couldn't lay it flat and tape the artwork to the surface I was using, and I couldn't wrap the art around the CP to tape it in place once it was lined up, so I had to hold it firmly in place with one arm while using the other hand and some help from my son to get one half started.
Overall the alignment worked out, but it isn't perfect. From left to right the alignment is off by about an eighth inch.. fortunately the only place where it is noticeable is around the joystick. But then there is the joystick hole, which I must have changed slightly on the photoshop art and not updated on my illustrator layout because it was quite far off. Fortunately there is a dust washer, so I was able to chisel out the recess for the stick, drill out the holes on the stick mount plate and align it within about a 16th of an inch. Close enough for me..

But then once the art was cut and completely on, I noticed a fatal flaw. Looking back I think the problem stemmed from setting up the original bleeds on the photoshop side of things. My template for drilling holes somehow was 1/2" off between the illustrator and photoshop files. Since I aligned the vinyl using the trackball hole, the entire art was shifted 1/2" to the left. I had more than enough bleed on the art to cover it, but it meant that the admin buttons and the elements in the art were all 1/2" further from the right than from the left. This was a mistake I simply couldn't just "let pass". It was too noticeable and while my parents probably would never notice or even care if they did, I would know it was like that and I just couldn't let it sit.
I had three choices - start over on the CP, get new art printed, and delay everything another week, ignore it and move on, or narrow the CP and account for it on the cabinet. I couldn't ignore it.. I even lost sleep over it Friday night. Saturday I finished wiring everything with the intent of building a new CP after everything was done and transferring it all to the new one. Spacing wouldn't change so it would only take an hour or so to move everything from one CP to the other. I got it all set up, wired, and then fired up the PC and got it all configured.
Andy has been fantastic about getting me new firmware updates for the ipac ultimate to fix a few minor issues, so I loaded the one he sent me on Friday that fixes the animation performance issues, and spent about an hour getting it all set up and configuring a simple but nice animation to run while idle in Mala. The only issue I have now is Mala is really slow to launch a game sometimes when the animation is running.
Everything was working great on that end, so I set the CP in place on the cab to get a couple pics and called it a day. I was having a couple dozen people over that night so I had to stop. One of those friends showed up first, and we ended up in the garage talking about the issue with the art. He recommended shortening the CP and putting some kind of filler strip in. Sunday, while I was quite hung over, I had made up my mind and decided to cut the CP down.
I made a jig to lay the CP on while it went through the table saw so I only had to remove the joystick and trackball to lay it flat. The table saw cut the art very cleanly so that went well. I then used some oak scraps to make some 1/4" strips, cut them to length and got the profile right, and then painted them and attached them to either side. The CP is now 1/2" shorter and the art is centered, and it looks just fine.
So here is the before pic:

And here is after:

It doesn't capture real well on camera, but here is a closeup of the spacer on the right

Anyway, I got the service door in place, had to get a lock for it and modify it to be tight. I installed the monitor, speakers, power strip, outlet and switch, and back panels. I should have side and marquee art tomorrow, and once it is installed I can bolt in the side buttons and get the PC installed and do final testing and tweaking, and then deliver it. Just about to the finish line.
Oh, and I swapped the pull for the keyboard door to a flat black pull. I was tempted to go with a long chrome handle that would match up better with the chrome stripes in the art, but then I would have had to fill and repaint the door, and I wasn't sure if it would stand out too much or not. I opted for subtlety.

