Thought about the bondo, isn't it a bit hard to sand? I thouht some gorilla glue, dowel plugs, wood putty would :banghead:work fine. Its going to have art/Plexiglases ontop, so whatever is not perfect wont be seen anyhow. Reason for using exsisting cp, I don't have a router, and the trackball mount is already there. But if my idea doesn't work, I will use the exsisting cp as a template. Still not sure on the TV, going back and forth LCD,cry... is 21" decent size? Seems like being so close, 27" might be to much....also might try "modifying" the case on a 24" TV. Basically removing the speake :banghead:r sides. LCD would be more future proof, easier, lighter....its hard to decide!