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Author Topic: Router less  (Read 2334 times)

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Richardgregory

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Router less
« on: September 11, 2013, 05:33:59 am »
Without using a router what other method - technique can be used to hollow out a control panel for a joystick?  And how would one go about starting it.

macattack

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Router less
« Reply #1 on: September 11, 2013, 07:10:28 am »
Drill a bunch of holes, using a drill bit, spade bit, hole cutter etc, then clean out what's left with a good chisel.

Pm me for custom cnc needs...

Richardgregory

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Re: Router less
« Reply #2 on: September 11, 2013, 08:05:27 am »
Thanks - that kinda affirms what I suspected.  But I guess many hours later as compared to a few mins with a router.....oh well.

knave

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Re: Router less
« Reply #3 on: September 11, 2013, 11:40:16 am »
Depending on the thickness of your panel I've seen some under-mounted directly to the wood with a longer joystick. So you could just drill a hole.  :dunno

That said you might be able to rent or borrow a router. In my area there are a couple agencies that rent out tools.

Vigo

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Re: Router less
« Reply #4 on: September 11, 2013, 11:49:57 am »
You don't need to drill more than one hole if you have a compass/keyhole saw. Being that this is a $4 saw, there is no reason to not buy one.


Vigo

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Re: Router less
« Reply #5 on: September 11, 2013, 11:55:05 am »
Oh, second read I see you probably are referring to flush mounting as well. Chisels all the way. If you ever worked with chisels, it really is not bad. only 5 minutes or so.

Here, this is how to mortise a hinge with a chisel, it would be the same process for chiseling out a mortise for a flush mount joystick plate, you would just do it after you cut out your main hole.

http://www.finehomebuilding.com/how-to/articles/mortising-hinge-chisel.aspx
« Last Edit: September 11, 2013, 12:02:54 pm by Vigo »

shponglefan

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Re: Router less
« Reply #6 on: September 11, 2013, 12:33:50 pm »
If you were building a CP from scratch, you could glue thinner pieces together.  So for example, if you wanted a 3/4" CP with a 1/4" deep area routed out, you could use 1/4" and 1/2" thick pieces.  Then you could cut out the region you wanted in the 1/4" piece, then glue it to the 1/2" piece.  End result would be a 1/4" deep recessed area.

Richardgregory

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Re: Router less
« Reply #7 on: September 11, 2013, 12:36:27 pm »
Thanks for the tips folks......+ the link really helped!  Well, before the time of routers, I'm sure woodworkers restored to chisels and other tools to make things possible, so I'm going to go that way.  I can see how much it'll cost to rent a router, and I don't know if I want to go out and buy one just for this purpose.

knave

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Re: Router less
« Reply #8 on: September 11, 2013, 01:42:03 pm »
I think I picked up my router for $25 off of craigslist, worth it in the long run.

PL1

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Re: Router less
« Reply #9 on: September 11, 2013, 03:08:30 pm »
Start by chain drilling like Macattack mentioned earlier.

Use a Dremel tool (preferrably using the Dremel router accessory) to clean up the edge.


Scott

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Re: Router less
« Reply #10 on: September 11, 2013, 08:34:11 pm »
If you were building a CP from scratch, you could glue thinner pieces together.  So for example, if you wanted a 3/4" CP with a 1/4" deep area routed out, you could use 1/4" and 1/2" thick pieces.  Then you could cut out the region you wanted in the 1/4" piece, then glue it to the 1/2" piece.  End result would be a 1/4" deep recessed area.

Excellent idea there shponglefan  :applaud:

Richardgregory

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Re: Router less
« Reply #11 on: September 11, 2013, 10:39:26 pm »
What a briliant idea.  Definitely a different way to look at it.