Fozzy, I have dabbled in Alumilite casting and I have a few questions.
OK I'll try and give you few answers....
1. What types of silicone and casting resin are you using?
The silicone is RTV which is a self vulcanising mold rubber.... It comes in three grades, Hard, Medium and Soft. The Resins are commercial grade and require special handling as they're lethally toxic until cured. After which they're totally inert and you can even eat them and suffer no ill effects. Although I'm not sure why anybody would want to chew bits of plastic.
2. Are you using a vacuum chamber and pressure pot?
Vacuum chamber... Yes (at nearly 40inches of Mercury) and pressure pot... No (not nessesary for this resin)
3. I'm looking at the Tron handle on my cab and there are a lot of small features inside. Will you be able to capture all the details?
Yes... I can't think of another answer to that one.... Except to say that the mold compound we use captures detail as fine as a finger print on the surface of an object.
4. Are you going to use a 2 piece mold?
Nope!! It's a 4 piece mold... allows for quicker de-mold without risk to the finished cast.
Hope that answers your questions... If you have anything else you want to know just yell up.
Best Regards,
Julian (Fozzy The Bear)