Wow that's a lot of detailed pictures!
It's not so much the grommet as to how the grommet is manufactured. If the grommet was good the rest would not be a problem.
I ordered this stick from MikesArcade cause I thought it couldn't be as bad as was described (and I already was ordering a lot from them, I was bullied out in the last 5 seconds of a real Wico deal on e-Bay and I hate the clickety sound of the J-Stick so I assumed I just had to try my luck with another leaf stick).
I received it today and I have to say/shout "OMG these sticks are even more worthless than I ever imagined"!!!!

There is so much space between the shaft and the grommet bushing that almost the full throw of the stick can be reached in several directions (the stick is off center) without even touching the grommet! When you wiggle the whole unit the stick just bounces around in it.
In my case the shaft is 0.95cm (0.374") and the grommet hole is 1.02cm (0.402") which leaves 0.7mm (0.028") of space to wobble about.
The top of the stick can move around 1.4cm (0.5") without using the grommet. The only thing holding the stick up straight is the spring to hold the actuator down.
All this results in a bit of a "two way action" when you switch directions. First it moves freely for about half an inch and then you hits the grommet which hardly budges. By then you have to hope the leaf switches weren't bent already, because otherwise you won't have a hit at all.
Incredible
