It was a nice day outside today, so I took the opportunity to cut the side panels for the bartop.
First I printed the template in real size:

Taped the template onto som cheap chipboard, marked around the paper, and roughly cut the side panel template.

To make sure the straight lines are straight I screwed an old furniture shelf on the template:

And routed it. The result: A 100% straight line. I repeated that on every straight line.

For the inner curves I wrapped some sandpaper around a maglite:

And sanded the curves.

The finished template:

And here's both my driver bartop templates:

Testing the curves with a pencil:

Based on the finished template I roughly cut the side panels, screwed the template onto the panels and routed them:

And the result:

Finally, testing the printed template with the real one. Now I have side panels that 100% matches my file! :-)
