Hey. Thanks for the reply DaOld Man. It sounds like really bad news on first impressions. The pac-drive works thus:

You can see that any LEDs or LED strips are controlled via the grounds. It does say here that it can return more than 0.5A to ground through the USB shielding.
Thus - I'm wondering if when you talk about a 0.5A limit are you meaning as a supply voltage?
Secondly, I emailed Andy from Ultimarc some time ago who very helpfully replied:
Steve,
Yes that would be fine. The grounds would need to go back to the PC casing.
The board will switch up to 0.5 amps per output. We will shortly have some driver modules which will handle 4 amps which can be added.
Regards
Andy
-----Original Message-----
Subject: HI - Pad-Drive Question
Hello there,
I recently purchased a Pac-Drive from you. I'm looking to run both 12V and 5V leds off it - is that possible? Both 12V and 5V supplies would be external (an external PSU) - so would just be running grounds to it as I understand it. So, can I run grounds off boht the 12V arrays and the 5V Leds onto the same board?
Lastly - the 12V feeds are going to supply separate LED strips (daisy-chained leds)- is there any limit on the Amps that can run through the board?
Many thanks + thanks for great products!
Steve
The 0.5A per switching is no problem, as max A will be 0.3A as per diagram below (there's some connections missing, but to illustrate Amps involved):

But now I'm confused when he talks about grounds going back to the PC casing!
This is all really confusing!!
In terms of tying the two PSU grounds together - wouldn't this be the case anyway as they both plug into the same power strip in the machine? I'm going diagram crazy tonight, so for illustration:

I do hope this doesn't come across as pedantic or being difficult. I'm just trying to understand this setup and hoping that I can run any lighting off the separate PSU rather than put a drain on the PC one! This feels like one of those things where it's unwise to just "try it and see"!! I keep joking to people that I'm gonna keep a fire extinguisher next to my cab, but seriously considering now!
I hope someone can help and sorry if the above is a little unclear. Cheers for people's ongoing help.