Mission Control Glue Up Redux. Here is a video showing the previously mentioned dadoing and the final glue up. It's the result of about 4 straight days of cabinet work condensed to the length of a typical Benny Hill slapstick chase sequence…. only without the topless nurses and old guy getting beaten with a cane.
edit: Forgot to explain the "Imminent Failure" part of the video.... The sides are so heavy (100lbs+?) it was tough to position the right side on top of the "shelves" you see sticking up from the left side. We didn't realize until long after the glue had set, that in the process of moving the side back and forth to position it we rubbed most of the glue off the shelves. Unfortunately the glue along the front pieces set fine, but the middle and back of the cabinet was completely unattached to the right side. Because the front had set, I couldn't just lift the side up and pour more glue in. I decided to drill pocket holes along all the joints that needed regluing and inject glue using my wife's left over syringes from her pregnancy meds. (Unfortunately for her, but luckily for the project, these syringes are about the diameter of large cocktail straws, used for drawing up peanut butter-like meds). Injecting them during her pregnancy was like taking a core sample of her butt cheek, but they worked beautifully for wood glue. So the glue mistake is what you see occuring during the warning siren, followed by the procedure to fix it.