y two cents?
Border: First off, applying the artwork perfectly, and more importantly, cutting the curves and sanding down to match your design perfectly can be difficult, make SURE you cut and measure the curve before you order your artwork.
I was planning on ordering a 48x21 rectangle, without the white curved ends. That way, it can still look good without being perfectly cut. What currently bothers me about your design is the borders are already uneven, which (as was in my case) if there are any discrepancies between your artwork size and board size could end up looking bad.
There shouldn't be any discrepancies The front border has NO room to give. Id probably increase the border to match the sides. (better to have more border in this part of the project than to have no border on the top and bottom and some border on the left and right.
I have gone back and forth about this. But I'm really not worried about the border not fitting the wood. Even on the top and bottoms, my cut would have to be off more than a couple inches to really mess it up with regards to the art.On a total side note, I personally think you are going to hate how large this is in the end and wish you had made it a little smaller. I hear complaints about the mameroom 4p size all the time. I mean ... it's 4 feet wide ?? holy crap! As for the Dreamcast/Playstation emulation ... good luck with that ...

(j/k ... but seriously ... you might want to built a test panel of scrap wood and see if ANY of the 4 player games with that style setup are even remotely fun... you might just find you built a 4ft panel for something you'll use 1-2 times in your life.)
You might be right. But the two extra buttons for P3 and P4 aren't causing the panel to be an extra 1' wide. I like the clean layout a 4' panel provides. I want a 4P panel, and I would rather it be large and spacious than tight and cramped.But I appreciate the feedback. Good things to think about.