Thank you for the help. PL1, I've noticed you're very active here on the forums and I appreciate the help you have given me both directly on this thread and indirectly from other topics.
I have been doing way too much design, and not enough building.
- Finally purchased a sheet of 3/4" MDF ($30) and rough cut all the pieces with a skill saw. This will allow me to better handle the pieces on the table saw for more precise cuts.
- Took apart the monitor and started prepping it for black spray paint.
I am going a little overboard with these screenshots; trying to display my thought process as I finalize the design...
New CP:

- each player has a Start and Select, as suggested
- one button in the middle for Escape/Exit
- ordering another red button for computer power, placing it in the back most likely
- dropped the 2nd flipper button on each side, will just use one to control both flippers in pinball emulator
- ball launch/plunger on the front right face
- left button gives a symmetrical look and will be used with the other for some admin function or save/loading states in non-pinball emulators
Sideview of frame:

- would like to use hinges to open part of the back door where the motherboard will be attached
- lanning to attach the CP with magnets or a hinge
- top compartment will be hinged and used for storage of controllers and adapters (realize this can't open in the plans without some trimming)
- need to offset the screen border some to prepare for the plexiglass
Still determining...
- color scheme (solid black and button/joystick colors shown may be my choice for now)
- cheap set of speakers
- smart power adapter
- marquee light