Click here to see v1.0While the cabinet worked out great; I found that I cut too many corners when I originally built it. When built I didn't leave a way to easily access the inside except through the rear door. When a cabinet weighs 400lbs it's not easy to slide out. I never took the time to have artwork created so the cabinet just remained painted. Overall the cabinet worked well, but I think it's time to upgrade!
Begin v2.0
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Computer:
Since my cabinet is less than a year old my wife's stipulations with my new build was that I can't purchase any new hardware. I must make due with what I already have, if possible.
The computer specs:
Mobo: Gigabyte - 790XTA-UD4
CPU: AMD Phenom II x4 925
RAM: 4gb Kingston HyperX 1600mhz
HD: 1tb Hitachi Deskstar
Video: 1 - Playfield - GeForce 250 GT 1gb
Video: 2 - DMD & Backglass 9800 GT 1gb.
PSU: Cooler Master: 700w

Playfield - 42" Dynex (Best Buy brand) 1080p LCD
Backglass - 32" Dynex LCD
DMD - 19" Dynex LCD
LED's, Shaker, Contactors, etc are all going to have to wait until after CalX.
Cabinet Style:
Pinball 2000 - 2 visible screens (playfield & backglass), 1 hidden (DMD). I used Mameman's Pinball 2000 plans as a base for my cabinet. Since I'm using a 42" LCD playfield and a 32" LCD backglass I had to take some creative liberties and up-scale the plans to fit my needs. The cabinet is built to fit the LCD inside with 1/4" on each side due to screw heads on the sides of the LCD frame. When all is said and done the measurements should be close to below.
Cabinet Total Length: 48"
Cabinet Width: 24"
Head Width: 30"
Cabinet:
There really isn't much to say about the cabinet. Built using 3/4" sanded ply. All parts are glued using Gorilla glue and nailed using 1 1/4" brad nails. I really like building like this opposed to using screws; as screws will loosen up over time.
Head:
Since the head must house a 32" LCD the head is freaking HUGE. To help cut down on the width of the head I routed a 1/2" deep groove that the 32" LCD will slide down into. This effectively removes 1" from the total width of the head.

Even after routing the groove for the backglass LCD, the head measures 6" wider than the cabinet. This leaves a 3" overhang on each side of the head. Yes, I did screwup and routed one side deeper than the other. My router bit slipped and went to deep. Doh! That section will be filled with foam tape to fill the slight left/right movement the backglass monitor has.

To compensate for the width and the weight of the head I had to add 3 x 3/4" doublers contoured to the sides of the head.

The head has been attached to the main cabinet using 4" hex head bolts that are counter sunk into the sides of the head. I couldn't get any help to get the cabinet picked up onto the saw horses, so I decided to play with the t-molding. This really is something that should be left until the cabinet is painted and put back together.

I was finally able to get some help and get the cabinet lifted. Holes for the legs have been drilled and the legs test fit. The cabinet sits exactly at 36" from the ground to the top of the lockdown bar.
This is what the cabinet currently looks like pre-sanding. I have a TON of sanding that needs to be done, the navigation buttons, flipper buttons and plunger still need to be drilled.
Pre sanding:
Plunger:
The plunger on this cabinet is going to be exactly like my previous one. The plunger is a custom optical circuit. The optical sensor is focused at the tip of the plunger. As soon as the plunger is pulled, it engages the on-screen plunger. Once the plunger is released the ball is released on-screen. Unfortunately this isn't an analog solution... Since this method doesn't make contact with any switches I find this to be better than any switched plungers. This solution will work until something better comes around or I decide to take the plunge and purchase a Mot-Ion kit.
This image is of the plunger and optical sensor from my current setup, but new setup will be identical.
Nudging:
Nudging will be handled via 3 tilt-bobs, 1 on each side and one on the front. The tilt-bobs will be connected to inputs on the I-PAC2. The tilt-bob rigs out of wood, an adjustable screw & blind nut will be connected to the ground. When the tilt-bob hits the screw it will trigger the tilt. Since the screw will be the only place for the tilt-bob to hit it should be easier to control the motion of the tilt. The screw will allow to easily adjust the sensitivity of the tilt action.

* I can't take credit for this idea. I saw this idea for nudging posted somewhere, but I've been unable to find the post again.
Current Status:
Cabinet has been disassembled. The navigation buttons and plunger have been drilled. Sanding and cleaning will begin shortly.
Why is this called a hybrid?Since the head sticks out quite a bit towards the player, this would make for a great MAME cabinet as well. Yes, I already have a MAME cabinet, but another isn't going to hurt. I'll be able to play vertical games using the 42" playfield. I will be building a removable 2 player control panel that will just plug in via USB. The control panel will be built with the same angles of the cabinet and can be attached and removed easily.