I did this project last year but never got around to doing a write up, so here it is. When i started this project i thought i was going to finish in a week.. it ended up taking me quite a bit longer considering i only had a little bit to work on it each weekend. I couldnt find any 5/8 furniture grade plywood in my area so i ended up having to use 19/32 plywood that I found at home depot. I wouldnt use it again for my next cabinet.
Here is the model I ended up designing in sketchup..

I drew one side of the cabinet onto a sheet of plywood using the dimensions from sketchup and then used a straight piece of wood and a pattern bit on the router to cut it out. Once i had that, i used the completed side and the pattern bit again to create the other side.

I decided to go with white laminate.

On the control panel what i did was draw it out in sketchup and create ruler lines at various points. Then i drew the same lines on the plywood control panel. When when i cut out each section of controls i was able to line them up exactly as i had them in sketchup.


Got the speaker slots cut using a plunge router following the pattern i created in sketchup.

Got the wood batons glued/screwed and the blue tmolding installed. I did a test with wood glue and it would not adhere well to the laminate(ideally you would want to screw from the plywood into the baton, but i did it backwards) so i used epoxy and screws.

Getting there.. I used epoxy and screws to attach the batons to the sides and just used wood glue to attach the top, speaker shelf, base, coin door.

Here i got the screen and coin door pieces cut out and laminated. I have the screen piece attached with this velcro i found at radio shack, its very strong but can be removed if needed.



I was going to use 5% tint on my plexi and cut out the area for the screen. I did a test using a piece of 5% covering the screen and I liked the way it looked, so i covered the whole plexi with it and it came out great. It hides everything perfect and my 24" lcd at its default brightness looks great.

My control panel wiring, the wires going into the ipac are a little messy and i probably could have spent a little longer cleaning them up, but whatever. Being as i used each pair of wires per button as oppsed to wiring the grounds in series.. i used terminal blocks so all the ground wires could connect to it.

I installed 2 fans on the back of the cab to help keep everything cool. The back has 3 sections and I installed T-nuts into the wood batons behind it so I can easily remove a section if needed.

And here is the completed unit. Well almost completed... i dont think it will ever be done. Im using one of my old dell computers right now. Its not powerful enough for hyperspin at the highest setting so i plan on upgrading it soon. It does play all my roms just fine though.

In the last couple of weeks i had a MAME marquee printed. I had been using a umk3 marquee that i printed on my laserjet just to have something there. I also added 2 aimtrack guns. I used 2 yobo guncon2 guns that i gutted and installed the aimtrack modules into. I also added the led bar behind the tint above the monitor. I was worried that the tint would affect the performance but it works great without any changes from the default settings.


It was a lot of fun building and i still have a few things i'd like to do... like add side and control panel art, maybe even add a trackball. I know i missed a lot of the details of this project, so if you have any questions please let me know and i'll explain what i did.