Last week, while embarking on some spring cleaning, I noticed that I had enough parts to put together another fighting stick for myself. This time, a wireless one for my 360. But, since I already have a console stick for the PS2, and instead of building a base out of scratch and killin' more trees (yay for recycling!), I figured that I could take an old beloved arcade fight-stick that I haven't used in a while, and update it.
This project would be a light one, as well as cheap! A buddy of mine gave me one of his seimitsu sticks for helping him out with a previous fight-stick project, I have a bunch of buttons (ordered off LL)and I have a beat-up wireless xbox 360 controller (bought used off Craigslist) that I was planning on hacking for this.
The base is a PS2 Hori soul calibur stick that I gutted. I wanted to keep this stick because I liked the size of it, and it was with me for so long...sentimental I know. The buttons and stick were taken out, and will probably be used for a project down the line. Don't want to waste a perfectly working 8-way.

I plan on making this my Street Fighter 4 Blanka fight-stick. I've been playing Street Fighter ever since the original Street Fighter 2 was released to the arcades in 1993, and Blanka was the first character I learned to play with. I tried out other characters like Ryu, Guile and Zangief, then Sagat and Bison when CE came out...they were fun for a few of the following releases. But really, I missed playing Blanka. In Street Fighter 4, I think Capcom totally nailed the game-play essence of Blanka, and really made him a contending character for all the Ryu/Ken/Sagat players out there (which are many!).
Interior Features:- Seimitsu LS-32 stick

- clear Green (bubble) balltop

- 6 clear seimitsu PS-14-KN push-buttons

- 2 admin buttons: Guide and Start, using existing yellow top buttons.
- 1 momentary push-button: sync button used for wireless connection
- 1 AA battery enclosure (from The Source)
Exterior Features:- Original SF2 Blanka Colours: Putrid-Green and Orange
- Original CP artwork created by yours truly: Adhesive gloss print
- Base will be painted Green using a can of "plastic" paint Green (will need to find actual colour match), then sprayed with clear-coat for protection
- Rubber caster feet
- *optional* Orange fuzzy hair bordered around the top for Blanka's mane.

First matter of business was to strip out all the components and artwork, and see what kinda of space we're dealing with here.
I followed Kowal's lead with this mod, and read through his site directions. His
Namco stick mod is very similar to the space issues I have with the SC stick: most pertaining to mounting the joystick.
According to his instructions, an LS-32 can fit into the joystick slot if you don't use the mounting plate, as saw off the little "nubs" that space out the plate from the stick base.
Image from kowal's site:

My stick modified:

In addition, you have to modify the shaft so that the bottom plate of the stick can close the case up. That was a pain without a lathe, but it was doable with a drill, vice, and jigsaw. You can basically chop a bit off the bottom so that your case can close and not rub against the shaft underneath.
Modifying the case was necessary as well, because the joystick slot has screw nubs stick out to attach the old stick. I chopped these off and sanded it down flat so that the seimitsu fit snug.

I then drilled holes so that the screws can attach the joystick to the base.


Here's a shot of the metal top re-attached to see how sturdy this mod is. It's pretty good, and the screws don't push the metal top up at all. I even sandwiched a dust cover under it. Successful mounting IMO!

I sent the 360 controller to HarumaN for hacking, as I don't really want to go through the hassle. Not that I couldn't do it, it's just that I can't do as great a job as HarumaN does. His soldering work is way more neat than mine, and I really don't have the patience.

The big challenge is going to be finding enough room for the PCB and attaching it to the inside the case.
On the art front, I've been playing around with some ideas of having Blanka howling "Haaaaarooooo!!", and a shot of him doing electricity. The goal will be to have it turn out looking like an 80's retro images montage. Here's my starting point mock-up:

I'm playing with the idea of having 3 "o's" of the "Haaroooo!!" text go continuously through the clear buttons, so that the image looks like a cohesive one. I will play around with the image more, and figure out a good composition for the howling, and the electricity pose while incorporating the buttons and joystick spots.
Next on the agenda is to fill the Hori, Start, and Select indentation labels with filler, then sand the entire stick down prepping it for painting.