Internal support question from a newbie

[biscuit001]

Hi all,

First, thanks to everyone who has taken the time to post here. All the information has been so helpful!

I am a pretty technically minded guy but new to woodworking. I picked up a good router, jigsaw, some clamps, etc and started on a project modeled after RidicRick's cabinet here:
http://www.hyperspin-fe.com/forum/showthread.php?12476-ArchAngel-Arcade-New-Project! (four player cab with LCD display)

I've got all of my panels routed out (except for the control panel - still trying to figure out a jig to make a perfect ellipse for the router!) and am moving on to putting the cabinet together. If at all possible though, I would like to be able to take it apart to move it. I don't care how long it takes to break it all down as I don't expect to have to do it many times but it is going up a few flights of stairs and I would like it to be an option. Overall I'm more worried about keeping it super sturdy. The material is 3/4 melamine coated particle board by the way.

I've read quite a bit from other people asking similar questions and cabinet design in general and the approach I am considering is to frame out internal supports using 1x1, then lay the panels against those supports and secure with t-nuts perpendicular to the direction of the screws securing the 1x1 to the cab. I would like to recess the holes from the outside, into the 1x1, so that I could cover the holes and put some vinyl graphics on without seeing screw holes. Hopefully that makes sense 

Does this sound like a decent approach? If not, can anyone recommend improvements?

[Drnick]

I can say that is one hell of a big machine.  I would probably use 2x2 rather then 1x1.  it will make for a much sturdier framework. Good luck in the build, don't forget to post lots of pictures.

If you counter sink from the outside and cover with graphics you won't be able to take it apart. Use Nut Inserts and attach from the inside.

[biscuit001]

Thanks for the reply =)

Good point about the disassembly issue! I ran into this when building it. Obviously I'm new ... I was only considering the horizontal panels on the inside of the cabinet. Went with hex bolts, washers, and t-nuts for the removable parts along with with confirmat screws for the permanent parts.

I did end up using material closer to 2x2 (I think it's 1.5 or 1.75 squared). So far so good! I will get some pictures up for sure.

Having quite a bit of fun building this thing. It has been a bit overwhelming in parts but I'm getting through it. This place is an invaluable resource.