OK, here are some new pics of my installation!


Here you can see all the parts from Happ installed. As you can see, it all fits pretty nicely, except for the trigger switch, which has very long contact tabs. I bent the tabs down so they fit inside the handle.
Here's a list of the required parts and their prices:
Item#, Description, (Qty) $PriceEach
43-0013-00 2-56 X 3/8 SCR SLOTTED ROUND HEAD MS ZINC PLATED (4) $0.28
95-4278-00 SWITCH ASSY DA3 TRIGGER (2) $2.40
90-1012-00 SCREW,#4X3/4 PHIL.PAN HD SHEET METAL TYPE AB (4) $0.36
96-4101-00 TRIGGER SWITCH BRACKET HD J/S (2) $4.41
50-8357-00 SPRING RETURN F/TRIGGER SWITCH F/ ANALOG JOYSTICKS (2) $1.52
95-4400-06 THUMBSWITCH ASSY,BLK, DA3 (2) $10.49
96-2542-02 BACKPLATE HD J/S BLACK 2 HOLES (2) $2.30
Order Total: $44.80
As you can see, the thumbswitches were by far the most expensive item, even more expensive than the whole trigger bracket/switch/spring assembly! Don't ask me why the small pushbutton that screws onto a standard cherry microswitch is so expensive, but I had to have them...

You'll also need the screws that mount the trigger spring to the bracket, but Happ only sells them in lots of 100, for about $14. I only needed 4 of them, so I bought the same thing at Home Depot (#4-40 x 1/4" pan head zinc machine screws) for $0.87 for a bag of 10.

Before you can mount the trigger bracket, there's a thin post in the way that you'll need to cut. Cut off about half of the post, and you'll be good to go.

Happ sells an angled metal shaft that the handle mounts to. This shaft is too long to be able to mount it to a Super or Competition stick without it being too high above the CP. The shaft also costs about $24.

I made my own shaft from a 1/2" x 3" plastic sprinkler riser. I bent the hollow aluminum shaft that I had been using to mount my old Raider Pro handles, and bolted them inside the riser. I then cut an angle at the bottom of the riser and slid a Happ Super shaft-length spacer onto the aluminum shaft. I also cut about 1/4" off the bottom of the shaft-length spacer to lower the sticks so that they ride just about 1/4" off the top of my CP. This helps keep the sticks from hitting the bottom of the monitor glass when I rotate my panels.

Last, I slid the usual Happ wedge-shaped spacer (the one that goes into the top of the Super base) onto the shaft, drilled a 7/64" hole thru the spacer into the aluminum shaft, and tapped a cut piece of a nail thru the hole to act as a rotation restrictor. The nail fits into a slot cut into the hole in the top of the Super joystick's base, so that the Tron stick can not be turned around backwards, but it can still be pushed in any direction freely. The nail must not be put too high on the wedge spacer, or else it may pop out of the slot when the stick is pushed down...1/8" from the bottom of the spacer is about right. Also, the nail should protrude no more than 1/8" out from the spacer, or it will rub on the main spring inside the joystick base. If it is much shorter, it will not stay in the slot.

Looking good so far! I'm really glad I decided to go with the two colored sticks. The red looks good next to the red buttons, and the blue looks nice next to the illuminated blue trackball.
So, maybe this was an expensive project, but I'm really glad that I was able to get brand new handles, with no cracks, wear, or tear. The Tron shape is instantly recognizable (my coworker knew right away what they were when I got them

) and are definitely classier than the Raider Pro handles. I probably won't be adding glowire inside these babies, they look good as they are. I may possibly add a small blacklight and additional Tron artwork to the splash panel for added authenticity. I will most likely get one of Oscar's new DOT spinner knobs to complete the look, and possibly one of his up/down spinners to go with it...
