hi pmc...
when you're done... can you post some pics ??
I would. But they came out crappy and now I have to redo them some other way. Where do I start....
OK. I used a hinge that looks like this:
http://www.homedepot.com/prel80/HDUS/EN_US/diy_main/pg_diy.jsp?CNTTYPE=PROD_META&CNTKEY=misc%2fsearchResults.jsp&BV_SessionID=@@@@1437499678.1058146684@@@@&BV_EngineID=ccegadcildlimk
kcgelceffdfgidgjj.0&MID=9876&frmSearchStr=hinge
only that's not quite the same hinge. The ones I got were cheaper and simpler. The problem is that it expects to have the door flush mounted with the frame like most kitchen cabinets. My cab is a Defender look-a-like so all the front panels are inset about 3/4". The door panel is 24.5" wide, about 16.5" tall, and 3/4" thick. I don't think these hinges offer enough support for the door, but it mostly works.
The door opens perhaps 45-degrees before binding. I'm thinking about living with it. But I tried to tune it by cutting a bigger gap and chamfering the outside edge on the hinge side at 45-degrees. That helped a tiny-bit.
Now I'm thinking about regular cabinet doors and just painting the hinges black so you don't see 'em. Alternately, I might just use magnets to hold the panel on and just put two pull-handles on it so it comes off like a "hatch".
I have an entertainment center with a door that works the same way. I tried to steal the hardware for my door, but it won't work quite right on my cabinet. The door swings on a pin on the top and bottom and the pin is about 1.5" in from the edge. So the door closes perfectly and there's no binding since it's cantalevered on the pin. You never see a hinge because there isn't one.
So I'm sort of stuck and open for new ideas. I need this part done before I can start final painting (and while the cabinet waits to be painted, it's gutted and I CAN'T PLAY. That totally bites!