I dig the method of pulling off the top layer of ply. I haven't seen that one yet. Interesting. Could you provide some more details on that? Did you use thinner plywood as the new piece so the ending thickness doesn't change?
I actually don't know how it worked as well as it did. The only thing I can think is that it got the termites into it and they didn't like the paint, so they only ate up to the painted layer and not through it. Then it must have gotten moisture under it (we have a lot of high humidity here along the coast so it is possible it wet without actually soaking it). The moisture loosened the glue on the top (painted) layer in the areas where the termites left thicker wood. Anywhere they didn' eat was still solid which is why I scored it midway up the side.
Anyhow, when I pushed the shovel up under it, it just came loose.
The repaired area is thicker, but not enough to notice without pointing out to someone. The most noticeable thing is the line left where the blade cut the plywood. It left a 1/8" gap that can still be seen.
It was an interesting project and I've almost got it playable now. I get video on the screen, but need to do some more monitor work. I think when it's finally finished I'll have just over a hundred dollars in it and about a week's worth of time.
-JM