Playing around tonight, I decided to throw an old mockup of a 4p control panel into the cnc program to see how hard it would be to make it. Well, here is how hard it is:
1. Create a .bmp or .jpg of the control panel with real measurements. (i.e. photoshop, etc.)
2. Download trial software of VCarve Pro (
www.vectric.com), and import the pic.
3. Convert picture to vectors with simple, simple click
4. Highlight areas to pocket (buttons, trackball hole, joystick holes)
5. Toolpath the cuts (not hard)
6. Preview cuts
7. Repeat selections for countersink of trackball, cutouts for controls and trackball housing.
8. Do the same to cutout cp from your material.
I understand that this will not make sense to everyone, but if it does, the point is that it is really that simple to have the cnc cutout the cp! Now, if you want to countersink on the bottom side, you would need to flip the .jpg, draw with simple boxes the areas to be routed out, and put that in the software. With the actual material, it would be flipped just the same. As long as it goes exactly back into where it came out, it will match up perfectly. A simple fixture to hold the control panel could be routed out first to avoid any movement issues.
Here are the pics of the cp I used and the resulting rendering of what the cnc would do. It took all of five minutes at most.

(See, I told you this thread was not arcade related, yet arcade related.

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