I've been working on this machine with my stepfather for over a year, now. He mostly worked on the cabinet, and I mostly worked on the electronics. I wish I had found these forums earlier! It would've saved a lot of trial-and-error. We weren't planning on recording our progress, so I don't have step-by-step photos, but I did take a few pictures along the way.
The earliest image I have, taking measurements for the side art:
I tried spray-painting it at first. As I'm sure you all know (but I didn't), spray paint and particle board don't mix:
I eventually got it to look OK after enough cans of quality spray paint, but it was much too rough to put any decals on:
My stepfather eventually sanded it and painted it with a brush. We tried to put a plexiglass cover on the control panel, but it looked like crap. The edges were rough and a couple of the button holes cracked. We removed it eventually. Here's a first test of the marquee light and illuminated buttons:
Here's the underside of the control panel:
I switched the coin door lights over to 12v to use with the computer power supply. I ended up using a discrete power supply anyways. Here's the first test of the coin door lights:
The computer's on-board video turned out to be S-Video incompatible. I eventually had to install an old Radeon I had lying around. With on-board video:
In its current state, none of the artwork is done, the speaker cover panel isn't screwed in, and the front-end isn't set up (I will remove the keyboard, eventually), but the machine is now playable:
A video of the nearly-completed machine:
Now, for the stats. It's got a Core2Duo in a server case that slides in the back, a 29" Sony video monitor, and car speakers wired through an old stereo audio receiver for sound. The control panel has IL transluscent buttons lit with incandescent lights, Leaf-Pro joysticks, and a generic PS/2 trackball that also functions as a mouse. The cabinet is made from 3/4" CF board, has a real 4-player coin door, and has two 220mm fans at the top for ventilation. And it's massive. We had to take the machine apart and re-assemble it inside because it wouldn't fit through the bedroom door.