Ok, it looks like I was given some questionable info in an attempt at appeasement. The full story, as it was finally told to me, is as follows:
A company placed a
large order for 49-way units based on their own specifications. These specifications apparently had little, if anything, to do with reproducing the feel of the original Midway 49-way joystick. The units were re-designed by HAPP for that company, using the original Midway design as a foundation, but due to manufacturing restrictions much was changed outside of physical footprint and electrical operation. The modified design was accepted by the company, and put into use.
As anyone who has dealt with a situation like this knows, the politics involved with something like this can be more than a little restrictive. Large orders often come at the expense of agreements to provide replacement parts over a period of time, as well as designs that are set in stone for that period. This situation appears to be no exception.
So it looks like the final word on this one is that the HAPP-49 is exactly that. For our uses, it will never live up to the Midway original without a $12,000 - $25,000 investment in a "special version" engineered to our specifications (pre-orders anyone?

)
Fortunately, there are some options I will be exploring, that will make way for an improved 49-way which will rival the
original Midway in both operation and appearance. It will come at a cost, but what doesn't in this hobby?

In the meantime, I'll make replacement grommets available for $9.95 to those who have purchased their stick from GGG, and $12.95 each to those who purchased elsewhere. The parts aren't cheap and there is a fair amount of labor involved in modifying them to work with the HAPP units. I hate to do it this way, but I can't take responsibility for the design decisions of another company, or the sales from other vendors. .
There's probably not much point in continuing to express your opinions to Chris. Those of you who did have my thanks even though, unbeknownst to me, it was a doomed effort.
Sorry to have wasted your time with this.
RandyT