USB PCBs are more resiliant than I thought. After patching it back to where I started, the damn thing was back to working! Amazing considering the man-handling I gave it. Not only that, but the pedals actually worked as long as I wiggled the PS/2 connection just right. Jackpot! I have a connector problem. 1-step backwards, 2-steps forward. Like usual I guess.
The pedals have four wires coming from them (2 from each pot) and terminate in a male PS/2 mini-DIN 6-pin connector. If you want to use the pedals, you connect that to a female PS/2 connector that sticks out of the wheel housing. The flaky connection appeared to be at the molded stress reliever on the female side of the connection (no suprise actually).
So I cut out both the PS/2 connectors figuring I'd just solder it all together. I'll splice quick disconnects or something like that after I get the situation stable.
That's when it got ugly again. The female mini-DIN has 6-wires and just before it gets to the PCB, some of them splice into the USB wires coming the the PC. It's not easy to tell what's what from there. But no matter... all I gotta do is splice 4 wires to 6. OK, so I tone out each wire's associated pin, and then I connect the plugs together and tone out to the wire(s) on the other side of the plug. I twisted the wires together and tested. Nothing. I worked on it for an hour or more, testing and trying. Nothing. Nothing. and Nothing. Wheel never stopped working, but pedals never started.
I don't know where I went wrong, but I'm hoping I took another step back to prepare for 2-steps forward.
Any gotchas with those PS/2 style connectors? ground connected to shield or something strange like that? I have a pin that tones to multiple wires which seems odd/incorrect. But otherwise, how do I know which wires to connect where? Anyway, now that I know that the device is resiliant no matter what I try, I'll keep whacking at it. Thanks for listening. It's therapeutic.

-pmc