Guy's,
After a lot of searching on the web and with the assistance of some slot car guru's, i finally found instructions on how to make a HO 1:64 scale slot car from scratch the "proper way". (i'm going broke buying these cars from Ebay)
Not that Vacuum Forming isn't a great process but, i always wondered how i could obtain the level of detail on each car (eg:door handles, gas cap, countours on hood and trunk, etc.) using a Vacuum Form sheet. Well, the answer is, you can't. Most detail obtained using a Vacuum Form sheet would be on the inside of the car. If any detail could be obtained on the outside at all, it would not be to the level of detail i am looking for. However, you can get all the detail you want by going to this web site, obtaining the products described and following the instructions;
http://www.alumilite.com/howto.cfm?ID=14I have already made 4 cars using this "Resin" method and it works great!!!
It is also fast and easy. Once the silicone mold is finished, you can produce a new car body approx. every 10-15 minutes.
Good luck slot car enthusiats!
-noir