The front door in my cab is cut from the front panel: I basically drew a large rectangle in the front panel, took a jigsaw to it and cut the door off.
Because of the width of the saw blade the resulting door is slightly smaller that the hole it fits in, just as it should be to be able to open it.
I had mounted the door with two very small hinges mounted to the "edge" of the cut (see drawing). Unfortunately since the front of the cab is 1/4 inch MDF, it's quite thin and doesn't hold screws well: not show on the drawing is the fat that I have a relatively heavy coin mech mounted to the door itself, and sure enough the hinges just ripped out recently.
I'm not looking for a better method of mounting the door, but I haven't yet found hardware that seem to meet my needs:
- ideally I want the hige to be invisible when the door is closed (the existing one is not, but it's a very small brass part that blends OK with the rest of the cab because my barell locks are brass too).
- I want the door to be flush with the rest of the cab when closed
- I want the hinges to support the weight of the door + coin mech.
Are there any kind of hinges that could be mounted the "back" side of the door and front panel? would a "piano hinge" support he weight of the door and coin mech (not sure how heavy, but quite heavy, at least 5 pounds)