1) Ok... If you are wiring a control panel, there are no AC connections to wire. Everything between the control panel and the IPAC can be 22-28 guage, no problem.
2) Just daisy chain your ground (wire in series). That's the easiest way and it won't give you any problems.
3) Ok. You will not need the 5 volt connection on the IPAC. Just ignore it. It's there if you wanted to power a LED or something. It does not go to your controls. All your player one controls (joystick and buttons) go on one ground. All your player two controls go on the #2 ground.
4) Personally, I tend to use stranded (spiral) wire over solid core. Solid core wire can break if it is bent repeatedly.
I hope this helps ya... happy Maming!
