this actually started as an exercise for hacking console gamepads and i had some graviss lying around sooooo...
i am gonna make dreamcast and playstation, but the controllers cost me a lot more so the price will reflect that. i do use solid core cat 5 wire with .187 quick connects on the end.
and for the record i am not trying to compete with the ipac at all, i use an i pac and have an optipac, this is just another option for cab builders, there are differences, the main one being that one of these has half as many inputs as an ipac, which is nice if you are making a cab with less than 2 players, 6 buttons each, next this is a gamepad hack, not a keyboard hack so you can play any games that use input sprocket, that alone makes this very different, not just mame but most any game.
in another post (the one about prewired dreamcast pads) someone offered to do the soldering alone for 20$, not covering hte shipping or including the pad, and that is what i based my price range on (the price of the pad, the wire, the quick connects, the project box, and then whatever is left over after shipping covers my time, it takes me about 2 hours right now to solder and drill alll the contacts, and another 45 minutes to strip and crimp the quick connects)so as you can see im not really making any profit all, just offering up my new found skill to those with less skill or time.
the drill bit i used is a jewelers drill bit my wife is a jeweler so i just used her bits and her flex shaft to drill all the holes, this is the way to go, makes all the soldering much much easier. it was 20 guage bit, she says we should be able to find them at ace hardware, you need a really small chuck for them to fit in your drill though, even in a dremel.
i appreciate all the input, please keep it up.
timm