I understand that on earlier Ipacs the buttons that were shared with LED inputs could be unreliable if used over a long cable.
I haven't heard of a long cable problem. I have heard of these inputs becoming unreliable over time - possibly b/c of voltage being supplied to these inputs.
BTW, I'm not sure it matters whether you use the inputs or the header - the voltage goes to those inputs on the microprocessor either way and causes the problems with the switch inputs becoming unreliable.
Also, I would not consider this widespread, but I have heard reports of it.
Even if this problem has now been fixed, it appears you have to sacrifice 3 inputs if you want to use LEDs.
No, the LED's are inputs and the button switches are outputs (or vice-versa) so you don't sacrifice anything unless you are paranoid about inputs eventually not working (or really bothered by LED's flashing when you press a button.)
I'm wondering whether it's worth waiting until Ultimarc produce a 36 input version of the Minipac so that I can simply avoid using the shared inputs.
If you're THAT worried about it, there's the I-PAC VE (
http://www.ultimarc.com/ipacve.html) if you're okay with USB only and RAM instead of EEPROM.