12-24-15
Had a good amount of time today to work on it, got about a good 4 hours in on it, working slowly. Weather outside was beautiful again, so nice to be able to work outside like this in December. One of the reasons I will never move back to somewhere that it snows.
So yesterday after deliberating quite a while I told myself it was too big for a 5 year old to play on. So I had to shorten it up some so that he would actually enjoy it(I figure in the future I can easily just make an extension for the front if I want it to be longer). I went ahead last night and lopped off around 1.5 ft from the hoop side, this both shortened it length wise and max height for the frame. I took a jigsaw and cut it back to some of the vertical supports and then redid the horizontal pieces on the end. That brought me in to today where my goal was to get the MDF pieces done for the unit.
First thing to do was measure out the size of the top/"court" area and cut that guy out first. Here is it cut out slightly oversized and screwed in, we will go in with the router and flush trim it to the frame. Toughjob sawhorses from HD. These things are great, I used them to lay out the sheets and cut the, with the jigsaw and circular saw. Word of advice, perhaps always check to make sure when you are about to saw through the board you aren't over the sawhorse

. Way to mess up the nice $50 sawhorse there bud, oh well doesn't hurt its function



The thing I dislike about MDF... using a router on it, so much dust everywhere. To combat that I got a vacuum attachment kit for the router, no way was I going at it within this. First I attached the piece you use when doing edgework. Worked really well at containing the dust but it got in the way a lot and made the process slow.

So I went ahead and changed to the attachment that gets attached on the opposite side. While this did make it a lot easier and quicker it was not as efficient as the other one. Much better than nothing though.

Here is the top flush trimmed. Now we are getting somewhere. Next thing up was the front. Again this was rough cut and then flush trimmed. I didn't attach it to the frame. The front will attach with a hinge so that I can access the inside of the unit, so future reinforcement if needed and for a PC or whatever I put under there to drive the program.


With that done it was time to tackle the sides. Now remember I am not going off plans or anything, just making everything up as I go along. First thing I did was cut out a rectangular piece that I could place up to the side and figure out how I want it to be.

Made some marks on the board at what I thought would be good and cut out the front part of the side. These will end up having t molding on them so I rounded out the transition as well. One side down, one to go.

Overlayed the first one on top of the MDF and marked it up and then rough cut it out. Matched them up and sanded them to make them even. Then I went ahead and clamped them to each side to begin screwing them on. They will be taken off later on when it is ready for paint.

Here you can see where I clamped a piece of board from one screw to the other. This then let me know where the frame was located so I could drill the holes for the screws. Drill enough to mark where they would go and then took the board off and put the screws in.


At this point the sun was setting on the beautiful AZ desert. So it was time to start packing things up and head in the house for a nice shower to wash off all the mdf dust.

And here I leave you with a look at the unit as it currently sits.


Tomorrow I may work on the back part. I didn't have enough forethought to go to the store today to get the latches for the front so I guess that will be waiting until the weekend.