For a long time I've wanted an arcade game cabinet of my own. This week I finally started looking into making it a reality. I've spent the last couple of days researching and perusing this site (thanks to all the contributors) putting together an approach and plan. My goal is to build a simple MAME cabinet to play classic arcade games from the 70s-90s and maybe a bit of Atari/NES as well.
I'm not a purist or anything like that and I'm just looking to make a decent 2 person Cab with a trackball (Golden Tee is a must) that I can move out to the deck when we throw a BBQ.
Components (as of this writing):
Emulation Machine: Raspberry Pi 3b+ running RetroPie
Display: Currently looking at ViewSonic VA2459-SMH 24" IPS LED Monitor 1080p 16:9 1920x1080 [open to suggestions here (wrt to 24" 16:9 screens, i'm set on this format, just not necessarily this model), trying to minimize cost but still get a decent screen. Wide screen is fine]Joysticks: 2x Ultrastik360 [seems to provide the most versatility for whatever games may come up. Qbert will be played!]
Buttons: 12x Ultimarc Gold Leaf Transparent RGB LED buttons (6 for each player); 4 Control buttons 1P/2P/1Coin/2Coin not sure which type I want to get here.
TrackBall : Ultimarc U-Track Translucent trackball with RGB LED Lights
Control Interface: The Joysticks and Trackball will connect via USB to the RPi. For the Buttons trying to decide if I need the I-Pac Ultimate I/O or if I can just use the "Gamepad" mode on the U360s and get by with the PACLED64 to control the LEDs. Any advice in this area also appreciatedWill embed 4 usb ports in the front of the CP to use gamepad controllers in case of more than 2 players or interest in games that need more than a stick and 6 buttons.
I will be building the box out of 1/2" ply to save on weight. 3/4" ply for the sides for sturdiness per discussion below.
I like the MKII box design but found it, along with all the cabinet plans (with detailed measurements) to deep for my liking/space. But today I stumbled into Chance's detailed build and specifically his cabinet plans/measurements bonus it's not all that dissimilar to the MKII cabinet. As my CP will only have 2 players I will design it to be a simple rectangle the same size, or maybe a bit wider, than the cabinet itself.
Tonight I've put pen to paper and sketched out my cabinet design.

(ignore the random blue line across the base...initial attempt started to high and didn't leave enough space at the top of the page....)
Tomorrow I intend to cut out a template from 1/4" plywood to see how it looks and if the height (shooting for ~38.5" to the top of the CP) works for me. If I like it then I'll get the 1/2" rough cut it then attach the 1/4" template with some double sided tape and clamps then use a flush trim bit to cut 2 identical panels. With any luck I'll see this through and will update this thread accordingly.
Any lessons learned/watchouts or advice you may have I'm all ears.