>First off, I had to use 3/4" MDF, no place around here had 5/8". I >hope everything will turn out ok.
Shouldn't be a problem, as long as you adjusted all the dimensions to compensate.
>1. Instead of Formica, I would like to use the Happs Black Pica Vinyl. >Anyone have any experience with this?
I thinks that's similar to some stuff that OSCAR got from partsxpress.com. Won't be as durable as Formica, but it looks nice, especially if you're good with contact paper, etc.
>3. I want to use Lexan for the sides and the CP, is this pretty much >standard? Anything special I need to know about this stuff? Should >I use Lexan or Smoked Plexi for the monitor bezel?
Lexan is pretty easy to work with. Would be expensive to do the sides, never heard of that before. It's standard on many of the cp's on the cabs here. OSCAR (again) likes smoked glass for the monitor bezel. If you can't find smoked Lexan, it's easier to work with than Plexi.
>4. I want Rotary Joys for the Ikari warriors games. Will they mess >up the fighter-type games as far as feel goes?
See:
http://www.fraggersxtreme.com/arcadepanels/faq.htm#The Rotary Joysticks you mention are not available yet and I want to play IKARI! What should I do?Basically, the SNK's would suck for fighters. The Happ's will feel just like Supers, if you're happy with Happ Supers for Fighting games. Best bet is to put the rotaries on a removable panel.