Been a while since i posted any progress but quite a bit has been done already.
I went through two full bottles of 3M CA on the corners of the cab.
Come to find out Elmer's wood stabilizer is nothing more than white Elmers glue that's been thinned out. Good for sealing particle board but not so great for making we rotted wood hard. She got her first coat of bondo yesterday evening.
I hardened up the top and its like a rock right now. That's the next area to get bondo today. Still have to sand the top most half of the panels to 3/4". Luckily a fellow BYOACer gave me a box filled with misc arcade stuff a while back. There was a nice strip of red t molding in there. I've been using it to gauge the width of the t molding areas. I simply leave the molding in and sand the panels to size. Still have to sand the bondo down smooth.
I repaired the bottom-back panel. Some of the veneer on the ply was coming loose and some of it was ripped off. Because the back door is completely shot and needs to be replaced, i carved some veneer from that to size and used that to patch some areas up. Then i sanded them flush with 40 grit to get a flat base.
Unfortunately one panel had a nice chunk completely gone and i needed to cut a new piece of wood out for it. The other side only had a small bit missing so I simply filled the other side with home made wood filler. I filled it liberally, let it dry and then shaved it down with a die-grinder.
some pre-bondo pics