The inlay process and all the template stuff is covered for the navpanel, so I won't repeat any of that explanation.

Here are some links if anyone missed it and wants to know.
Navpanel templatesNavPanel cutting. Final navpanel with temporary artHere is the minimarquee template, pretty much like the one for the navpanel only narrower.

Below is the result of routing out the walnut. The rabbeting bit will be run around the inside edge to give me a recession for the plastic tabs and rear plastic that will hold the art in place.

And the result of the rabbeting below....

Next I rounded over the front edges (and later sanded out the burn marks

) You can see the lip created by the rabbet behind the front edge.

Next it was back to the jig to route the plastic. This piece was about a half inch thick so I had to make a billion passes.... cleaning out the pixie dust each time.

You can see how thick the plastic is by the screwdriver sitting in the hole left behind.

Next I cut the plastic tabs and used fancy acrylic glue to fuse them to the sides. I got the sense this stuff would melt your eyes if you were to squeeze the bottle too tightly and get in in your face.


Backside of the plastic with tabs cemented on.

Sitting in the walnut. You can also see the piece of plastic that goes on the back to sandwich everything together.

Lots and lots of polishing ahead. I removed some scratches with 600 grit paper, but now I've got to remove what that left behind.... it's always something.
And here's how it looks from the front. Once I get the cleats on the back the plastic will be flush with the walnut.
