Thanks for all the info, guys. If I could make more for the 49 way sticks than it would cost for new sticks and a controller, that's compelling. If I were to buy new sticks, are the $8.50 Happ Competition sticks decent? If I can get decent sticks for what I'd sell these for, it would probably save me a little time and might be better performing / longer lasting. Any suggestion on where to find buyers?
Thanks for the translation link, RetroACTIVE (and thanks for looking at the manual with me Damian). Cool to see this has been done, and I think I could do this with less components than they used since I probably don't need to support all the different mappings they have programmed. Looking at the position table beneath the wiring diagram for the 49 way stick, it looks even easier than I thought to convert the output to 4 way output. Splitting the output into 2 4-bit 2's complement nibbles, the high order nibble is up/down (0 center, + up, - down) and the low order nibble is left/right (0 center, + left, - right) -- anyone see a reason why that wouldn't work?
I'm embarrassed to admit that I drew a little logic diagram of how to do this. 1 4-way or gate, 2 2-way and gates and a not (per joystick), and that's probably not optimal. But if the sticks are worth something as-is, that would probably be the better bet.
Thanks again!
--Joe