What I tried to tone down the Ultimarc Mag-Stik Plus overzealous diagonals:
1 - I put side-by-side the stock stick from the Ultimarc Mag-Stik Plus & the Zippy switch from Paradise Amusements. The Zippy switch seems to actuate just a hair earlier than the Ultimarc switch, but it's difficult to be sure.
2 - I contemplated using the now-extraneous switches from the Happ mechanical rotary sticks, but those have long leafs. I didn't want to trim more leafs, so I attempted to swap in the leaf from the stock Ultimarc switch or the Zippy switch, but the leaf pivot bar is too large to fit into the pivot holes in the Happ mechanical rotary switch. Nevermind.
3 - The actuator on the Ultimarc Mag-Stik Plus isn't your usual cylinder--it's got a funky octagonal portion & a cylindrical portion w/ 2 slots to accept the 8-way/4-way switching fork. So, it didn't seem like a good idea to shave down the actuator OD. It's already showing wear at the 2 slots mentioned previously.
4 - Looking at the Ultimarc Mag-Stik Plus in action, the actuator lines up pretty much perfectly with the switch plunger, so I'm not sure how much difference bending the leafs would make, if any--it might instead bias each diagonal region towards one of the cardinal directions & not its neighbor. I'm also wary of performing a mod that's difficult to reproduce exactly from switch to switch. (At least *I* find it difficult, even with a fixture/jig, and by now, I'm sure you're concluded that I'm rather fussy & can be a perfectionist...) So, I fancied that altogether removing the leafs from the Zippy switches might change the actuation location enough to make diagonals less dominant in the Mag-Stik Plus. Nope, the actuator won't even actuate the switch if there's no leaf in there. Nevermind.
5 - Hmmm, a shorter plunger would make the stick need to throw a little farther off center to actuate a switch. I checked my entire inventory of microswitches to see if another had a slightly shorter plunger to swap in. Nope.
6 - A safe, consistent, easy mod to the switch to require more stick throw before the switch closes would be to shorten the plunger a little. The stock plunger in the Zippy switch is .302" long. The Zippy leaf is .024" thick, & recall that removing the leaf resulted in no switches closing, so I had to file less than .024". I took 4 Zippy switches & filed the plungers down to .295". The behavior improved a bit, but the diagonals still dominated somewhat.
7 - At this point, since I have 2 Ultimarc Mag-Stik Plus sticks, I reverted one back to its stock switches & compared against the Zippy switches w/ plungers filed to .295". The stock stick is actually already pretty diagonal-dominant, so the behavior that I was attributing to the switch swap was really inherent in the stick itself--probably a result of the limitation imposed by the clever 4-way 8-way restrictor switchplate.
Bryan, I apologize for my mis-reporting of the results of swapping in your Zippy switches. I don't think they actually make the stick perform any worse than the stock switches do--keep advertising these switches as a drop-in replacement for the Ultimarc Mag-Stik Plus!8 - I continued my filing of Zippy plungers, but more cautiously. .292"-.293" was my next stop. One thing I learned as a machinist was that it's a lot easier to take off material than to put it on...

.292"-.293" is better...
9 - Next up, .290". Diagonals vs. cardinals ratio is a tad better. I played some Smash TV, Truxton II, & Gauntlet to test. Not bad. Better than stock, but not as good as a Happ mechanical rotary (to be expected). At this plunger height, the switch activates pretty much when the joystick hits its limit of travel, so I can't decrease the plunger height any more, lest the switches not close at all or lest they require too much force on the stick to close. Remember, removal of the .024" leaf resulted in no switch actuation, & I removed .012" from the plunger, so I couldn't really file any more.
Yes, I'm literally splitting hairs when it comes to these dimensions. Perhaps it comes from spending years designing cameras for the next Mars rover, where we had to hold optics to +/-.0001". I'm not tooting my own horn--rather, I'm explaining my mentality when it comes to mechanisms...

Now, my calipers are old & busted & not calibrated, so I can't stand by the absolute value of the .290" dimension, but I'm confident that my calipers were consistent to themselves & that I removed .012" from the plunger height, whatever that height was, exactly.
As for filing technique, it's not that hard to file to within .001" tolerance. Use a fine file, apply light pressure, & rotate the part after each stroke, as it's difficult to file completely flat to a surface--everybody adds a little angle bias to their file stroke.
As for a return, thanks for the offer, but no way. I'm keeping these switches, thanks! Rather, I shall order 2 more 4-packs, as I just performed a test to swap these in for my Happ 8-way Trigger Stick & they're lovely (after I remove the metal leaf).
-Jason
PS--Q*Bert stick? Good one. I've already got one of my Ultimarc Mag-Stik Pluses mounted at 45deg, for Q*Bert, Q*Bert's Qubes, & Congo Bongo!
