
Just pictures for now, coz something went wrong and I lost the whole post!

Maybe I edit this post with some explaining later on...
[Edited 30-12-2006 14:25 GMT]
Finally I could set myself to type in the lost post again... but this time first in notepad!

I had did some mindbreaking how to do the mounting of the sticks.
underneathFor this to look nice I actually had to have longer shafts for the sticks. If I would do it this way, then almost only the nob would stick out. So, no option.
topmount with coverplateAfter thinking alot about this, it would have took my some hours to finish it. Not even in a satisfactionary way. The plate would add extra tickness. The idea was too countersink all the parts that stick out in the coverplate. Lots of work.
countersink from underneath and countersink bolts from topThis would have been a good option, but this way I had to router out a great deal from underneath. The bolts a had to countersink from the top. I could use some woodfill to get rid of the holes. Because the CP plate is 18mm (little less then 3/4") there wouldn't be enough wood to carry the metal joystick plates. Topmounting the bolts wasn't an option I wanna use.
InsertsThen I thought of making inserts for just the joystick area. I thought about it and I couldn't think of any bad side effects, so that was the way to go.
The inserts sticked a little out of the rest of the CP, so I slamed all corners with a hammer. That wasn't enough so I made the dent a little deeper.


Once I had the inserts glued there was no way I could ever use a screwdriver to thigten the screws that hold the mechanism with the cherry switches. My father in law said "You better use some loctite here!". I guess the name says it all.


Lock bolts hold the metal joystickplate in place. From underneath I used a ring and a ring with little hooks/pins (don't what it's called). The normal rings to prevent the nut to go into the wood. The otherone so it won't get loose.

