LinkageThis is the only one I could find, but I'm sure there was more than one. Basicaly all the parts that normally will take out a HOT have been replaced. C36, C38, D18, and flyback have all been changed. I found out after the fact that a bad voltage regulator is what has caused the damage. I only found this out becasue I swapped the voltage regulator on to another chassis that I was working on and promptly killed that chassis.
I now have two working theories. I'm only going on an educated guess here, but the horizontal output circuit probably draws more than the 5A the 2sd1398 is capable of handling, but because of the frequency that it is being switched on and off, it is not 'seeing' more than the 5A it can handle. So that leaves me with two possible scenarios, one, something downstream from the HOT is shorted, or drawing more current than it should, and is causing the HOT to 'see' more current than it can take. Theory #2 is that something is causing the frequency the HOT is switched at to be off spec and is causing the HOT to be on too long and kill itself with the current.
As you can see, the original post was from December of last year, I have been doing this:

ever since then. I have burned through more HOT's than I can count, it's getting very expensive, but I don't like to admit defeat.
And I have not had the pleasure of working on a U500 yet, even though I have a dead one here I haven't looked at yet, but I have worked on a 27k7500, which is almost the exact same thing.