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Author Topic: Unnamed bartop project...  (Read 2494 times)

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riggs

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Unnamed bartop project...
« on: September 01, 2013, 04:29:00 am »
Around 10 years ago (my god!) after trolling the internet, I found a group of individuals who had created their own arcade machines using basic PCs coupled with TVs/monitors/arcade screens.  "I could do that!" I said (in my head) and set upon finding as much info as I could.  That's when I stumbled upon this fantastic site and it's great community.

After lots of reading and asking a few questions I set my plan in motion; build my own full size arcade machine using cheap parts.

This is as far as I got;



Then the problems started.  First off, my cat decided to crawl inside the PC I was going to use and it never seemed to work again (I knew I should've blanked out the CD-ROM bays!).  Secondly, the TV I was planning on using started playing up and eventually died.  The construction stopped dead and I never did finish it.

Cut to present day.  My original BYOAC account was been deleted a long time ago and I'd all but forgotten about my old arcade CP.  Then my housemate decides he's going to build a bar top machine to maintain his Street Fighter addiction.  Inspired by his enthusiasm, I set about starting my own build.  But where he had ordered a pre-cut kit, I decided to take the bull by the horns and start from scratch, building my own machine, using my own plans and artwork.  But rather than carry on with the full size machine, I've gone the bar top route, purely for convenience.

So, this is the start of a project log to document my progress and hopefully provide some information to fellow first-time builders, as well as get some ideas and tips from you guys.  It'll be a long road, and I'm sure I'll be making many, many mistakes along the way, but hey.

So far I've put together a plan that I'm pretty happy with.  It's kinda styled after a PacMan-type machine with side panels that gradually slope from the marquee to the control panel.  I'm a complete CAD noob, but Google was a great help in learning commands and getting everything to scale.
Based on the sizes of the various components that will be filling this thing, this is pretty much the smallest I think I can make the cab.



In terms of components, I got ahold of a cheap 15" LCD from work (which if you havn't figured already, will be mounted vertically) and have ordered a mobo/CPU/RAM combo from eBay (Core2Duo 2.2GHz, 2GB RAM).  My original plan was to use one of the spare Raspberry Pis I've got kicking around, but it didn't take long to realise that they're only good for 70s and early 80s games (if that!).  My next plan was to use a little Atom mobo/CPU combo I had, but again, it just wasn't powerful enough for what I've got planned.  Luckily, the new C2D mobo isn't much bigger than the mini-ITX Atom board, so everything still fits ok, although I've had to rethink the placement of speakers etc due to the shear size of the heatsink.
In terms of other components, I scored some little 8cm speakers as well as a small audio amp circuit for free (again, from work!) and I'm using one of the Sanwa 8 way sticks from my old CP.  I also bought a load of Happ buttons (controversial?  I actually like Happ!).  My housemate even gave me the PCB from the fight stick he gutted - just need to buy some stripboard and terminals so I can breakout the pins to something a little more manageable.

Whilst waiting for hardware to turn up, I've been playing with Illustrator/Photoshop and have come up with the following as a design for the control panel;



The red line/gradient was inspired by a pic of an old Nintendo multi game system I saw, with the rest of the graphics spewed from my semi-artistic little brain!

Google comes to the rescue again with some photos of real buttons, which will mean I can use the following image in combination with Johnny5 to display real-time button mappings in MaLa;



And that's all I've got so far.  I'm waiting on the mobo to turn up so I can start cracking on with the software side of things, but actual construction won't start until mid september - I have a week off from work and I'm planning on visiting my folks with the hidden agenda of using my dads "workshop" (really, it's just an old stable full of power tools and a bench).  I say "hidden agenda" but I need to ask him if his workplace can print up my plans on their giant plotter!

So, if this log is of any interest to you, stay tuned and I'll update as and when I make any progress.

Peace out!

skjerk

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Re: Unnamed bartop project...
« Reply #1 on: September 01, 2013, 04:44:24 am »
Hi Riggs

Good luck with your project! - It seems like you're off for a good start, so I'm sure it's gonna be great!

Cheers,
Carsten

CC-Arcade bartop. Own design, scratch built. Work in progress.

sabreerbasAlpha

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Re: Unnamed bartop project...
« Reply #2 on: September 01, 2013, 01:54:17 pm »
Well I guess its welcome back my friend. Good luck with your build. Keep us updated with plenty of pictures and info mate...

riggs

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Re: Unnamed bartop project...
« Reply #3 on: September 04, 2013, 05:35:13 am »
Thanks for the kind words guys!
 ;D

I found a company online that can print my control panel and marquee images so I knocked this up the other night;



Yup, 'Verticade' isn't exactly an original name, but I couldn't think of anything better.  However, the marquee is by no means a permanent thing - I'm designing so I can swap it out if needs be.  I'm fairly happy with the design - it sticks to the same principles of the CP, so fits the overall look quite well.

In other news, I've received my mobo/CPU and currently have it set up on my shelf.  I did find however that the onboard GFX weren't up to scratch (slight stuttering, even on simple games like 1942) so I've had to pop my 6600GT card in there.  This does increase the footprint somewhat, and will no doubt make things a little hotter, but I'm sure it'll be fine.

I've got as far as installing Windows 7, setting up all the drivers, installing MAME/MaLa and CPViewer.  I'm currently downloading a massive pack of marquees/screenshots/videos etc for use with MaLa and I'll probably start work on a UI design tonight.

I've also found a nice little company called Trent Plastics who supply various types of acrylic sheet.  I've ordered a couple of samples of their tinted plastic so I can determine which will look best over the top of my LCD (I'm really hoping that the dark tint lets enough light through because it looks awesome!)

That's all for now folks.

TheDude

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Re: Unnamed bartop project...
« Reply #4 on: September 04, 2013, 10:02:19 am »
Nice start !
I particularly like the shape of it. In fact I plan to build one like that later on, but not a vertical build, as I have already built one with the screen in vert position to play shmups.
I'll be following this build with interest !


riggs

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Re: Unnamed bartop project...
« Reply #5 on: September 06, 2013, 01:51:31 pm »
Quick/small update...

The plastic samples arrived, turns out that dark is just too damn dark!


Shame really, it would've looked badass!  I'm assuming that if I had a CRT, or just a better quality LCD (with a brighter backlight) the dark one would've looked ok.  Nevermind.  I've ordered a sheet of light tint as well as a sheet of clear, which I'll sandwich together with a simple bezel graphic in between.  Speaking of which, I put this together just to get an overall feel of how the CP, bezel and marquee would fit together (design-wise);


I just need to find somewhere (preferably local) that can print the bezel for me.  I don't really want to use the same place I used for the CP/marquee as they were pretty expensive with the postage costs (couple of quid to actually print the artwork, £12.50 to post!?)

Still tinkering with the software side of things too.  Trying to come up with a decent layout for MaLa, but failing!  I'm really struggling to fit everything into a 3:4 ratio display (game list, video, controls) without it looking crowded.  I'll keep fiddling...

riggs

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Re: Unnamed bartop project...
« Reply #6 on: September 16, 2013, 02:39:10 pm »
Another minor update.  I received the artwork and plastic today.



Artwork was printed by http://www.designxpress.co.uk - I cannot recommend them highly enough.  The first CP print had a couple of issues (black looked grey and I forgot to specify that I wanted the bleed areas intact).  After a couple of emails they shipped out a replacement free of charge!  Looks awesome ;-)

The plastic came from a local company, http://www.trentplastics.co.uk.  Again, top notch work from these guys.  Everything is precut to the exact specs I ordered.





...I know, I know, I really shouldn't have removed the protective film just yet, but I really wanted to see how the artwork looked behind the plastic.  Looks pretty damn good imo!

Anyhoo, I'm due to leave for my folks place on thursday and will start work on the build on friday.  Will keep this updated...

riggs

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Re: Unnamed bartop project...
« Reply #7 on: September 24, 2013, 02:43:11 pm »
So, all went well last week (apart from one minor accident - more on that later).

I was going to post pics at the end of every day but the internet at my folks place is awful - that's the only downside of living in the country.

Trying out the table saw;


Side panel drawn out (I ended up just free drawing the curve);


CP panel cutting;


Test fit with buttons, just out of curiosity;


1st side panel done.  Used a jigsaw to cut a rough shape then used a sanding drum attached to a drill (mounted on a drill press) shape it;


For the 2nd panel I again used a jigsaw to roughly shape it, then screwed it to the completed panel and used the sanding drum again.  This ensured I ended up with 2 almost identical panels.

Now onto the routing;


I will point out here that it's essential you check that your MDF is flat.  Mine had a slight bow in the middle which meant that the router drifted slightly (as I was using a router table).  Managed to fix it my flipping the board over though...

I used a 2mm slot cutting bit for my 1/2" T-moudling - a quick test fit around one of the tightest angled corners showed I did ok with the routing;


I forgot to take photos but I've also cut out holes in the side panels for the speakers as well as cutting all holes in the back panel (x2 fan holes, power button, kettle socket and volume knob).

The only problem I had was with the acrylic.  Having never used it before I didn't realise how brittle that stuff is.  Managed to completely screw up the CP acrylic by cracking it in a few placed whilst attempting to cut out the holes.  Just need to order a replacement sheet and I'll give it another go (I may end up just using a dremel and taking my time - sure, it'll be a laborious process, but if I go slow it should come out ok).

Now, I'm skint, and payday isn't until friday, so the next instalment will have to wait until next week (need to purchase wooden batons, more acrylic, black vinyl, speaker grills, screws, glue and all of the components I need for an LED backlight for the marquee)...

skjerk

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Re: Unnamed bartop project...
« Reply #8 on: September 24, 2013, 03:30:12 pm »
Nice build! - Keep up the good work!
I realy like your CP-artwork - beautifully simple!

Try using a router with a pattern-bit for the CP-holes (a straight bit with a ball-bearing). That should ensure no cracks and a perfect fit!

CC-Arcade bartop. Own design, scratch built. Work in progress.