It sounds like MDF is what most people are going with. Is there any reason other than cost to use MDF instead of plywood?
-negsense
If I had it to do over again, I'd use MDF on the side panels and plywood for everything in between.
MDF cuts like butter, and has a very good surface to work with. You can sand shaping imperfections out by hand on MDF much easier than plywood. Also, plywood splinters easily with a jigsaw.
I still like the strength of plywood, but for the side panels, MDF is more than strong enough.
The biggest issues I hear over and again concerning MDF is the dust (a very valid point) and weight.
My son's small cab weighs a ton and it's all plywood. I can't imagine how heavy a full size MDF cab would be. But then, you're probably going to be playing it about a zillion times more than you're going to be moving it.
