Good day everyone.
I've been a long time meddler in all things computer like and have wanted to build a MAME cabinet for a long time. After a house move earlier this year, which had the addition of a nice large garage for me to man/mane-cave within, I decided that my time had come.
I decided on a mid-sized Galaga cabinet, which will be strongly based on Bella's arcade. I did a lot of research, this site along with the Bellas arcade blog were hugely helpful. It's mid-sized (4ft high) as I have no way of transporting 8ft sheets of MDF, and the delivery costs available were far too pricey for my liking. Additionally, with no prior wood working experience, I though it best not to start with something too large, in case it goes wrong and I give up, or I have to start again due to issues. It's constructed from 12mm MDF.

Carboard prototype - smaller scale


I had an old Mini-ITX computer laying around, which used to be my HTPC, that I wanted to use in this build. This is a Jetway 1.2 Ghz Eden CN700 (J7F4K). I installed a clean copy of XP SP3 on this and playing Galaga on it was not hugely successful due to its limited processing power. A bit of research lead me to MAME 106, (which luckily I had many years ago ordered the 106 romset from a disk burner) which worked significantly better than the latest version. I used RomCenter and RomLister to help me organise my ROMs for my cabinet, ignoring all those with CHDs.
For my front end I've decided on MALA with a custom made graphics, which will hopefully mimic the bezel, giving the impression that the star field & blue bits are continuing into the screen.
I purchased a cheap Dell 15inch monitor, which will be mounted vertically. I've created a custom bezel (customised in dimensions only) for this, which (once printed) will be placed between two pieces of perspex.


Monitor surround
The control panel will be strongly reminiscent of the original, but will have a ultimarc 360 joystick and three action buttons. A couple of prototype of this have been build, to ensure correct positioning.


I had some old computer speakers and sub-woofer hanging around, which I've decased and put in the shelf above the monitor.

Old computer speakers installed in shelf along with retainers for the cold cathode lights (sticky upey bits)

Some very bad freehand cutting with jigsaw

So I shall cover them up with these - from the original speakers
I originally wanted to put the Galaga kick-plate artwork on as well as a coin door, though I'm not sure presently if there will be enough space to accomidate this (coin door would be full size). May end up just putting in a couple of those coin door buttons I've seen, or a single coin mech without a coin door.
Things have slowed down recently, due to the garage being unheated, which I imagine would make primer and paint take a long time to dry. The last bit of glueing I did took an age to set. So I've been working on the software side of things mostly recently. Next big job will be the paint up.
My expenses log is shown below, and as you can see I had to buy most of the tools. All prices are in £ (GBP) :
Gremlin Solution Black T-moulding 14.50
3 x red IL buttons 4.20
2 x yellow IL buttons 2.80
Joystick carriage bolts 2.40
Tax (20%) 6.28
P&P 4.00
Ultimarc u360 joystick 37.17
u360 optional hard spring 1.89
u360 wiring harness 5.04
wiring kit 14.49
Shipping 6.30
Tax 12.98
EbayFlush trim bit - top bearing 14.15
Rollover router bit 3.27
Zip Ties (120) 1.49
25 red butt crimps 1.84
28mm forstner bit 3.95
Flush trim bit - bottom bearing 3.59
Power socket (unused) 5.58
Power socket 2.75
15" monitor 16.99
Cold cathode light 8.49
2 x kettle plugs 3.94
Control panel clips 4.49
Locking cable clips 3.25
5m 24/0.2mm 18-19 AWG 2.5m RED + 2.5M BLACK 2.49
GroovyGameGear.com 2 x PCB standoffs
t-moulding slot cutter
button nut wrench
Player 1 button IL
Shipping
TOTAL 23.53
Import tax + charge 11.00
Wickes Sanding block 2.95
10 x Foam ear plugs 2.99
200 Screws - 4x1/2in 1.79
200 screws - 3.5x25mm 4.55
200 screws - (left on trolly) 4.55
10 x planed softwood 18x28mmx1.8m 9.59
1 x MDF Board 1220x606x6mm (unused?) 8.49
6 x MDF Board 1220x607x12mm 74.94
Weatherproof wood adhesive 250ml 5.09
Angle bracket 30x30x15mm PK 4 2.70
2 x Donation to leukaemia research 1.00
Plastic angle (bezel retainer) 15mmx15mmx1m 2.59
10x 4.25inch mini gloss roller sleeve 4.99
4.25inch mini roller frame 2.02
4inch mini roller tray 1.19
5x4inch mini roller tray inserts 2.49
Masking tape 1.99
4x easy on cupboard door hinges 11.99
Wet and dry sandpaper pk4 2.99
assorted finishing sandpaper pk 10 7.99
wood primer 750ml 12.79
large magnetic catch 1.39
white spirit 750ml 2.49
keyed chuck replacement and key 6.19
protective bumpers (feet) 3.19
B&Q Clampset 7.48
Clamps 4.98
Safety googles 3.88
Utility square 4.98
Dust mask 3.98
mini brclmp ?? 6.98
8m tapemeasure 3.98
1m ruler 7.48
Jigsaw 22.98
Countersink 7.98
Jigsaw Blade 6.98
JCB Router 76.48
Amazon 2 x 600mm clamps 23.50
E.ON Intelliplug - Desktop Version 6.00
Other 2 pieces of perspex. 1 smoked, the other clear 19.80
TOTAL £613.24
As it looks now
Edited 29/12/2012 to update expense log