Hey Guys…
I have solved my issue shown below.
Big daddy in my testing.
Windows 7 and Arcade VGA I had to use 640*288 (I think I saw bug somewhere if didnt use that due to UInterlaced or something like that)
Windows XP I used 640*480.
Try running Games from MameUI 1st - Global setting inn Default Game Settings to run at all at 640*480
And then work on Frontends like GameEx Or Hyperspin, as they have separate resolution Settings
Kev
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http://forum.arcadecontrols.com/index.php?topic=110998.0Good news and bad news…
Bad news was after over 30 hours of trying every trick under then sun, I found out it was all a complete waste of my time.
Could have used that 30 hours to configure the bemammoth that is HyperSpin

Good News – IT WAS A FAULTY ArcadeVGA card!!!
I gave up and decided card must be faulty, sent back old one, and had to wait 2 weeks but after receiving it.
Ran ATI Cat-Uninstaller, rebooted, Installed XP Drivers and all working perfect!!!!
All taking 10 minutes vs 30 hours.
Hopefully this will help anyone else in future if having similar issue.
Next up must try to get picture to Center and fit in the screen, ArcadePerfect doesn’t quite manage it.
Its 640*480 but im missing about 15% on left and right sides of Monitor.
Also SF4 works fine at 60fps for a while until CPU goes to 99%
and get to wire up my Cp this weekend too. Finally get to play some games.
Thanks to Andy for sending out new card and to krick for all your help!!!
Much much Appreciated,
Kev