I know they are authentic and look great but has anybody else here noticed how badly designed the old leaf switch buttons were?
The ones I have are the long type designed to be fitted to 3/4" wood. They have almost an inch of thread available. However if you fit them to the correct thickness of material the PAL nut is only just able to grip the very edge of the thread. So what's the rest of the thread actually for? And why is the threaded section much narrower than the top half of the button that fits through the panel?
Another problem with the design is the ridiculously over engineered leaf switch holders which take up far more space under the panel than should be necessary.
Although they arguably don't feel quite as good (opinions vary), the more modern microswitch buttons are undoubtably a far more elegant design. They can be fitted to pretty much any thickness of material and they take up relatively little space under the panel.
My panel originally consisted of leaf switch buttons fitted to 18mm wood (3/4" = 19.05mm) and the switches worked fine. However, I have now covered the wood with 2mm thick plexiglass and some of the leaf switches are no longer registering. Now I know that I can simply bend the leafs slightly to make them work again. However what I'm more concerned about is that the PAL nuts are now only just able to grip the thread of the buttons and I'm concerned that the buttons may eventually fall out.
I'm considering routing out about 2mm from the underside of the panel in the shape of the leaf switch holders to bring the total panel thickness back to 18mm but this is a lot of work for very little end result.
I'm wondering how other people who use leaf switches get round this problem. Do you simply make absolutely sure that the panel is only 3/4" thick in total, do you just bend the leafs, or is there some other solution?
Also, I get the impression that the long leaf buttons actually work better in material that is slightly less than 3/4" thick. I'd be interested to hear other people's views on this.
Thanks in advance