ISU, thanks for sharing! I really enjoyed your blog and will bookmark it so that I can follow your lead to setup the flightstick. For $10, it just seems like I have to try and make that one work.
Thanks. I used wood glue and L-brackets to secure the sides of the plank to the panel top, screws to secure the bottom of the plank to the sides of the plank, and bolts through the joystick's suction cup holes to secure the joystick to the plank. It feels real solid and I can remove the stick pretty easily by unscrewing the bottom of the plank from the sides. It was a bit tricky getting it positioned just right, but it is possible. You've got to be sure that it's got enough room for it's full range of movement and also enough room for your pinky finger when your moving all the way to one side or the other. You can see in my blog where I had to try twice to get it positioned correctly. Also, I wanted the stick to sit as low as possible so I didn't route out any wood from the bottom of the panel. This makes it a little awkward to use when standing up (it feels like it's at sort of a funny angle if you have to have your thumb on one of the thumb buttons), but it's perfectly comfortable when you're sitting on a stool or something.
Note that you probably wouldn't need as big of a hole if you routed out some of the wood underneath and set the stick higher than how I have it.
Another annoying thing about those sticks is how big they are at the base. You've got to allow for a lot of room for it in your panel box and I actually had to slice off the front of the plastic to get it to fit. A jigsaw worked pretty good to do this (don't forget eye protection) but it vibrates the stick a lot during the cutting. The first stick I tried this on didn't work correctly after the process (input was very jumpy as if there was a short or something) and something might have gotten damaged during the vibrating or maybe the stick didn't work right from the start (they are only 10 dolla sticks after all).
All in all, it takes a bit of creativity and ingenuity, but if I can figure it out, anyone can.
Oh, one last thing to know about these sticks. They have these little adjuster wheels, one for the X axis and one for the Y axis. Turning the wheels causes the center of the stick to move. I've had them move a hair here and there during use which is annoying. It's nothing that will screw you up during play, but after a few weeks worth of use, they move maybe a centimeter or two. Enough to move the center of the stick to where it is noticably not supposed to be. The hole in my panel is big enough that I can get my finger in there to turn them back, but I've been considering putting a drop of glue or something on them to keep them from moving. Not a huge issue, but a little annoying. For the functionality these sticks provide, these are all tiny nits.