Okay, I got my controller back recently and looked feverishly for the notes, though, to no avail. But I thought I would post some info on the shoulder buttons (this is assuming your going with arcade type microswitches).
Now, usually, if you were wiring up buttons, you would have your daisy chained common ground and then the appropriate NC (normally closed) connector.
On the astropad shoulder buttons, there are three wires, and is labled on the astropad pcb itself.
One is Grnd, 3v3 and LA2 or LA1.
The trick is that you have to use all three connections on the microswitch in order for the shoulder buttons to be connected to a microswitch. The Grnd goes to the NO (normally open), the 3v3 goes to the NC and the LA2 goes to the COM. I know, it's a wacky order but I can only confirm that it works in this order, regardless of how you'll wire up the rest of the buttons and joystick.
I have to take some new pictures and re-write the document, and of course, you know this is Thanksgiving hell week, so I won't be able to post anything until after holiday. But if you want to send me some email (jadedonkey@yahoo.com) I may be able to send you a *.doc file sooner.
Oh yah, one more tip. Invest in a dremmel for removing bits and pieces from factory moldings. I feel your pain about cutting the main DC wire, I've done it once myself!
-Abstract