I had some time this weekend to work on the speaker bar replacement on my gaming PVM CRT.
Step 1: Drag furniture out to access fasteners on earthquake anchor straps on back of monitor that refused to de-Velcro or de-bond from furniture!
Step 2: Remove Harman Kardon speakers. Non-trivial & non-quick but not bad.
Step 3: Create internal power for new speaker bar. To the inside of the IEC male connector, I soldered in parallel an old day-glo orange 2-prong -> 3-prong AC adapter (like this:
http://www.allelectronics.com/mas_assets/cache/image/1/a/0/416.Jpg). Into that, I plugged an AC -> USB adapter from an old cell phone. Now, I could power the speaker bar w/ USB.
Step 4: Create internal audio connection. Already done from the previous effort. I added red & white RCA jacks to the back of the case (see pic below), which terminate in a female 1/8" stereo female connector, into which the speaker bar's male equivalent plugs.
Step 5: Remove 2 bottom feet from new speaker bar. Mount the speaker bar to the monitor case. 3 Velcro pads secure it front & center. If I wish, I may replace the Velcro w/ glue or double-sided tape in the future, but the Velcro noise & its breakaway nature should let somebody know if they're trying to lift the monitor by the speaker bar & should alert them to stop trying to use the speaker bar as a handle. I hope...
Step 6: Route power & audio wires from inside the monitor case to the top front of the case, where the speaker bar is now mounted. The housing (w/ three decade + old Centipede sideart) slides forward into place. I decided to file a slot in the front edge of the top of the monitor housing & pop in a grommet through which the 2 cables pass. So, it's pretty easy to slide off the top as needed.
Step 7: Exterior cable management. A cable tie & anchor hold the 2 cables in place so they can span from the speaker bar grommet to the monitor grommet. There was absolutely 0 gap in the center of the monitor, right where the wires exit the speaker bar, because of an EM shield that snugs right up against the case. This would have pinched or snipped the speaker bar cables.
Step 8: Rethink the earthquake anchors. I drilled holes & inserted screws from the inside out & nutted them to present threaded studs at the back bottom corners of the monitor. After lifting the monitor into place, I just pass the earthquake strap steel garment grommet over the stud, pop on a fender washer, & hold it in place w/ an acorn nut. (I didn't have wing nuts in this size...)
Step 9: No picture! Tear it all down & notice that the neck board is loose & an old hot glue blob is no longer securing it. Push neck board on snug, test again. Picture! Glob lots & lots of hot glue at neck/neck board interface. Reassemble.
Step 10: Get my RGB N64 on.
Thanks,
-Jason