Needing to tweak the settings when you change modes is a normal everyday thing. This is why those knobs exist, or else they'd be set at the factory and users would not need to adjust them.
Yes, of course, but have you ever tried VMMaker? Thanks to it, I have more than a hundred different resolutions and I never have to touch any knobs when switching through them.
There are some monitors with digital controls, which can remember how you set things for each displaymode, but they will simply do the adjusting for you at a mode change.
Yes and there are TV sets that will automatically adjust to the new resolution.
What you see in the images is a result of the video card resizing the image before it's sent to the monitor. You ask the card to do this when you set the modelines. In your case, it looks like a 1024x768 images sized down to 640x480.
No, it isn't. I have a Microvitec multisync monitor that displays that screen perfectly. Here it is:
I don't understand the questions, I guess. You're squeezing a computer display onto an arcade monitor. Do you really expect that to be perfect?
Well, I managed to get perfect interlaced displays on my SCART TV. It can be done, provided the resolution is close enough to PAL or NTSC standards. The question is, how do I add another resolution by hand in such a way that I won't need to adjust V-hold any time I use it?