I concur on building a sync combiner circuit for this arrangement. I build one similar to the version you referenced, though I modified mine slightly so that I could integrate a 15 Pin D-Sub VGA input directly into the CVS287. I also integrated a 7805 regulator to the circuit and tapped directly off the 12v supply coming into the CVS287 to power it.
The sync combiner made a HUGE difference in quality. I tried the diodes at first and they did not work for me at all. I then tried twisting both the wires together, and it worked but the top 1/4 of the screen was wonky and skewed to the right. With the sync combiner I get a beautiful crisp picture with almost zero artifacts (some slight color and geometry issues, but those can be adjusted using the trimmers on the CVS287 and the TV service menu). This is using a Radeon 9600PRO AGP with CRTEmudriver 6.3 on a Sony KV27FS100.
One thing that surprised me is that I can display 480i with this device. I had it in 240P while I was testing things, and needed to switch to a different monitor to work on setting up windows, mala, groovymame, etc, as windows is a pain to navigate and use when in 240p, but when I selected 640x480@60hz, it changed and displayed fine (though with the familiar 30hz flicker, meaning its in 640i, not 640p). I had assumed I would only be able to display very low resolutions with this arrangement. Do you think I would have any issues running at 480i for a prolonged period of time on this setup? Is that a bad idea? Just curious if I can work on setting everything up (windows, groovymame, etc) while using this device, or if I should do all the setup on a separate monitor and only connect the TV after getting everything functioning properly.
One thing I think I will do is add a heatsink to the 7805 in the CVS287, it seems to get quite hot. I had originally tapped directly off the 5v regulator in the CVS287 for the sync circuit given the power draw should be negligible, but given how hot it was already running I figured its wasn't a good idea to increase the current draw any more.
Just wanted to say thanks for all the information you've provided in this thread, its been quite useful.
I made my arcade machine a long time ago, and used composite input on a TV with a scan-do 1024 in 640i, and it worked fine, but that 30hz flickering can drove you nuts if you stare at it long enough.
This is a much needed change, the difference in quality is night and day, and the best part is that I get to keep my sanity.