
Hey all! I spent nearly three years off and on perfecting the creation of these 3D printed Vewlix arcade cabinets. I'm going to post a "making of video" on my cyberspacemanmike YT channel soon. I figure I'll release portions of the script and accompanying screenshots here until I get the final edit done. I'm also working on a 3D printed Capcom Mini-er-Cute-er countercade! I learned a lot and hope you like it!
Begin transmission:
I spent several years and hundreds of dollars attempting to perfect the creation of 3D printed, Vewlix-inspired countercades. Originally based on a Game-Makers’ design, itself inspired by Taito’s Vewlix Japanese arcade cabinets, I meticulously modified my models over many months. Engineered for strength and ease of assembly, there are no longer any tiny screws to fool with; structural components slide together and cinch tight with cam-locks. A PC-style I/O plate allows for extensive customizability. Interior “sleeves” and magnetic panels organize and keep safe electronic components in the cramped, space-saving case. But rather than being the result of engineering brilliance, it all came together through a long process of trial and error.
Printing.
I printed the original Vewlix countercade cabinet nearly three times. The first time I printed it in PLA and partially put it together only to realize that the parts were all off-kilter. I abandoned the project for about a year. The following summer I reprinted the cabinet in its entirety. Before sanding, priming, and painting, I did a test fit to make sure everything lined up. It did and so I sanded, primed, and painted all of the parts. This time however, the pieces melted in the sun.

I have bike accessories made out of the same make and model PLA that have sat out in direct sunlight FOR YEARS that haven’t suffered ANY ill effects. I think Hatchbox has since changed its formula.
Reprinting.
So I reprinted the entire case a third time in ABS. ABS has a much higher melting point and can suffer silently sitting in the sun without wanton wilting and warping.

ABS has several drawbacks, however, notably toxic fumes, finicky printing with frequent failures, and rough, ugly prints. ABS requires a lot of post processing: sanding and priming isn’t sufficient, you have to do a lot of surface finishing. I experimented with two different approaches: 1. Using body filler and 2. creating an ABS slurry out of filament, scraps, and acetone. I improvised the ratio, aiming to develop a consistency similar to that of Elmer’s glue.

To be continued!...