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javeryh's Small-ish Bartop ["Jack Attack!"]

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javeryh:


--- Quote from: Arroyo on March 15, 2019, 02:41:49 pm ---
--- Quote from: javeryh on March 15, 2019, 02:26:34 pm ---So I only need 30mm, 31mm and 32mm diameters on the art (I think).  Separate files are probably best - when I send them to Scott at gameongrafix I think his printed will cut the vinyl to the exact size I need.  Last thing I want to do it try and cut out a circle with a razor by hand!
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I placed the graphic on first and then used an Exacto to follow the dust washer like a template, just like installing sideart.  I'd suggest getting a few printed as it can be difficult to get the alignment right.  May want to get a couple that aren't pre-cut in case the larger size material helps with alignment (more for your hands to grip on to).

I'll work on the art files and send it your way as soon as possible.  Question, the circle graphics in the front vary a little, did you have a preference? I used the one on the very left, under the joystick, but maybe you like the one on the right better.

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OK - so you actually cut them out yourself?  I can give that a shot (even though I struggled with the side art haha).  I don't have a preference on the art.  Whatever you think will look best.

So the second pic you posted is a clear dust washer with the vinyl graphic on the bottom?  It looks great.

Arroyo:


--- Quote from: javeryh on March 15, 2019, 02:57:02 pm ---OK - so you actually cut them out yourself?  I can give that a shot (even though I struggled with the side art haha).  I don't have a preference on the art.  Whatever you think will look best.

So the second pic you posted is a clear dust washer with the vinyl graphic on the bottom?  It looks great.

--- End quote ---

Yup, and it actually has some issues in that the vinyl graphic I used had a thicker material underneath it with adhesive put on by the printing company.  Didn’t cut as smoothly as I would have liked.  With standard vinyl like I have on the main graphics of my control panel however it’s much easier.  So shouldn’t be too bad.  Bigger issue is getting the alignment right and choosing your adhesive.

javeryh:


--- Quote from: Arroyo on March 15, 2019, 03:01:16 pm ---Yup, and it actually has some issues in that the vinyl graphic I used had a thicker material underneath it with adhesive put on by the printing company.  Didn’t cut as smoothly as I would have liked.  With standard vinyl like I have on the main graphics of my control panel however it’s much easier.  So shouldn’t be too bad.  Bigger issue is getting the alignment right and choosing your adhesive.

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OK cool - I'm going to go for it.  Seems doable.

Here's a stupid video of what is going on with the joystick mount:



What is the best way to cut the plate?  A grinder of some sort seems like it would work but I honestly have no idea as I have never worked with metal before and this is a fairly thick/solid piece.

And here are some pics:

This is probably the best shot to give you an idea of the issue.





Here's an overhead shot - super tight fit!  The motor just barely fits in there.  Going to be fun to wire this panel up!



This is probably where I'd have to cut.  Clears the bolt holes... although the bolts might present an issue if they are close enough to the angled section (I think it will be OK).



JDFan:

Angle grinder for $10 from harbor freight would do it !

PL1:


--- Quote from: javeryh on March 15, 2019, 02:26:34 pm ---I have a dremel - maybe one of the attachments will work?

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--- Quote from: javeryh on March 15, 2019, 06:14:09 pm ---What is the best way to cut the plate?  A grinder of some sort seems like it would work but I honestly have no idea as I have never worked with metal before and this is a fairly thick/solid piece.

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There are a number of cutoff wheels that can cut through that plate.

I'd recommend the 426 (5 pack) or 426B (20 pack) reinforced wheel.

 

If your Dremel came with them, 420 wheels might work, but they will wear out very quickly and break very easily.




--- Quote from: JDFan on March 15, 2019, 08:58:11 pm ---Angle grinder for $10 from harbor freight would do it !

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True, but it's more of a chainsaw than a scalpel.   :lol


Scott
EDIT: Forgot to mention the EZ456 or EZ456B if you have the EZ Lock mandrel.


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