Build Your Own Arcade Controls Forum

Arcade Collecting => Restorations & repair => Topic started by: xtommyboy22x on February 28, 2009, 05:01:58 pm

Title: Punch Out Restoration Project Started
Post by: xtommyboy22x on February 28, 2009, 05:01:58 pm
Ok here is the machine I am starting with. I bought it for $50.00, needs a little love
 :)
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on February 28, 2009, 05:10:20 pm
Here is day 2.... Taking apart the machine and using a wire brush on a drill for cleaning  the control panel, coin doors, marquee holder bars, etc.  I also Have a pic of a lonely quarter that I found in the coin box dated 1984.....Nice ;D
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on February 28, 2009, 05:14:34 pm
Here is the control panel wooden box. I have to sand, apply wood hardener, and patch all the holes and edges with wood bondo. This is not finished yet  ;D
Title: Re: Punch Out Restoration Project Started
Post by: Spyridon on March 03, 2009, 03:07:39 pm
Good project.  This should probably get moved over to the Restoration section. 

Title: Re: Punch Out Restoration Project Started
Post by: Spyridon on March 03, 2009, 03:09:26 pm
That is a great pickup for $50.  Is it working?

Also, you may want to consider posting your images to a site like Photobucket and then just plugging in the IMG code link.  That will give you bigger images that you can add inline with your text.

Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on March 04, 2009, 02:57:58 pm
Thanks I will do that, how can I move topic this over to the restoration section? I am new to the forums  :dizzy:
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on March 04, 2009, 03:20:55 pm
It was good purchase I think...... for $50. There is no real damage to the cabinet. One monitor works but the other does not. So probably after painting, patching, sanding, t-molding, new plexiglass, decals, etc. I will probably spend the same amount as if I bought it new. It is my first restoration, I am enjoying every second of it  :)
Title: Re: Punch Out Restoration Project Started
Post by: Lecithin on March 06, 2009, 08:36:39 pm
That cabinet is my number one want... my grail if you will. Grats on the find (to me its worth a fortune)!
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on March 07, 2009, 04:25:57 pm
I know.... all I need now is to find a Super PunchOut  :)
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on March 07, 2009, 04:37:34 pm
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2385.jpg)

I had my brothers come over to help me lift the cabinet out of the basement. I laid the cabinet onto some cardboard boxes to keep it off of the grass.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2386.jpg)
As you can see the cabinet is in some rough shape, but I am ready for the challenge  :D
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2389.jpg)
I used a 5 inch sander with some 60 grit sandpaper to remove the old paint.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2391.jpg)
After two and a half hours of taking my time ........ waalaaa!!! one side finished. I will do the other side tommorrow weather permitting  :D
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2394.jpg)
My brother stopped over to help me lift the cabinet back into the basement. One side finished  :) I used a tack cloth to remove any excess dust and debris from the freshly sanded side  Tommorrow I would like to add the wood hardener to some of the corners to prepare for wood bondo.
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on March 08, 2009, 12:06:11 pm
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2395.jpg)
I did not have all day like yesterday, so I decided to work on the back panel
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2396.jpg)
Looks crappy, but with a little sandpaper it will look a lot better.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2397.jpg)
First coat of Rustoleum textured black spray paint.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2401.jpg)
Another shot of textured paint.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2399.jpg)
After sanding painted side, I doused the edges in Minwax wood hardener.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2400.jpg)
I am fixing control panel wood edges with the minwax liquid wood.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2398.jpg)
After this dries, I will shape edges to perfect squares. I am determined to fix every crappy wooden edge to be perfect. I will not cut any corners (no pun intended) to make this machine look like brand new when I am finished. Stay tuned for more  :)
Title: Re: Punch Out Restoration Project Started
Post by: ChadTower on March 08, 2009, 12:34:32 pm

Awesome.  Looks like our run on Donkey Kong is over and a run on Punch Out has begun.  I approve!
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on March 15, 2009, 05:52:17 pm
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2425.jpg)
Another day of sanding.... yay
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2426.jpg)
Right now I am thinking I should have used paint stripper : )
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2428.jpg)
I put some citristip on to help with a few of the layers of paint.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2430.jpg)
After a couple hours....side two finished
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2432.jpg)
Now I just have the front left to sand, then I will add wood hardener and bondo to all crappy edges : )
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2435.jpg)
Here's a picture of my brother (on left) helping me carry the cabinet into my basement.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2436.jpg)
People with garages are lucky.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2437.jpg)
Working the back and the biceps  ;)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2438.jpg)
This is geting to be an easy process lol !
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2440.jpg)
Hernia central along with a back disc pull yay!  ;D
Title: Re: Punch Out Restoration Project Started
Post by: ChadTower on March 15, 2009, 06:02:51 pm

Forget garages... people with someone willing to help are lucky!  I'd be doing that by myself with a hand truck.  I have the exact same basement bulkhead.  Same basement windows, too.  I really need to replace mine.
Title: Re: Punch Out Restoration Project Started
Post by: Mauzy on March 15, 2009, 08:45:41 pm
Hernia central along with a back disc pull yay!  ;D

Battle wounds, my friend. Battle wounds.  :cheers:
Title: Re: Punch Out Restoration Project Started
Post by: 2600 on March 17, 2009, 01:27:01 pm
This is the second time I've ever seen someone sand the finish of a Nintendo cab.  That stuff is hard to get off.  Since the finish is so smooth most people paint over it.

How long did one of the sides take you?
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on March 17, 2009, 04:29:30 pm
I would have left the original coat of paint, if it was smooth. Someone did a black popcorn textured paintjob over the entire cabinet, to give it a rough appearance. It looked bad. After using citristrip, peeling off what I could of the paint, and sanding, it took me about two and a half hours per side. I think that it was worth doing because I discovered some parts of the wood that had a little water damage. I am going to scrape out the rotted parts and put wood hardener and wood bondo to strengthen and smooth. Stay tuned, I am determined to bring this cabinet back to life and give it the brand new fresh look it deserves. I am planning on scraping, patching, and fixing even the very underside base the cabinet sits on.
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on March 21, 2009, 01:34:15 pm
I have a little break between letting the citristip sit and letting wood hardener dry, so I decided to post some pictures : )

(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2461.jpg)
Citristrip working its magic on the paint, to save me time and sandpaper.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2470.jpg)
Wood hardener for those bad, worn, rotted corners.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2469.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2468.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2467.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2465.jpg)
Apply wood hardener with a disposable paintbrush : )

I will be posting more photos in a little while...stay tuned.
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on March 21, 2009, 03:06:36 pm
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2471.jpg)
Sanded..whew  :P....thank God I am done with the majority of sanding : )
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2474.jpg)
I used a tack cloth to get all the fine particles off of the wood before applying wood filler.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2477.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2478.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2480.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2481.jpg)
After about 45 minutes I am going to sand down the wood filler by hand.
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on March 21, 2009, 04:51:04 pm
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2484.jpg)
After the wood filler.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2485.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2486.jpg)
I still have to finish sanding smooth, but hey its a start :)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2487.jpg)
Another edge that needs a little smoothing.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2489.jpg)
I will finish smoothing over tommorrow. Man..... I still have a lot of sanding to do (dang). It will all be worth it when its finished. (right.... :))
Title: Re: Punch Out Restoration Project Started
Post by: RayB on March 22, 2009, 01:02:00 pm
Thank you for this thread. I just learned a couple of things I didn't know existed (that I should use when restoring!): Wood hardener and tack cloth!

Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on March 22, 2009, 06:51:48 pm
No problem, I actually learned all this from the previous Punch Out restoration thread. Stay tuned to see it all come together.
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on April 18, 2009, 04:18:12 pm
Quick update, I am continuing to work on the cabinet, leveling the plywood, patching holes, and fixing edges. It is almost ready to paint. This morning I went over my Aunt's sign shop and she applied the control panel overlay for me. Because I had a  hard time finding a photo guide of how to apply the cpo, I am going to show you step by step: )
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2502.jpg)
First they lined up the CPO.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2503.jpg)
Make sure everything is in line.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2504.jpg)
As Jerry, my aunt's co-worker, held one side of the cpo down, she pulled back half of the undercoat.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2505.jpg)
Using a credit card shaped object and a rubber roller they both smoothed out all the air bubbles on the fist side.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2509.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2510.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2512.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2511.jpg)
After the first side is finished, my aunt pulled the other side of the adhesive off.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2513.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2514.jpg)
Repeat rolling and credit carding to get all remaining air bubbles out.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2515.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2516.jpg)
Then they gently bent the CPO over the edges.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2517.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2518.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2519.jpg)
Credit carding tool to get out remaining air bubbles.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2521.jpg)
Then my aunt used this really cool tool to get out big air bubbles. It was a tiny microscopic pin that she poked directly over the air bubble. The bubble immediately would disappear.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2527.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2526.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2528.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2529.jpg)
All finished, looks pretty good don't you think : )
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2530.jpg)
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on April 24, 2009, 08:08:08 am
Quick update, these two photos are of the plywood being leveled off. I think in the future I will not sand down to the bare wood because, I am not capable of sanding smooth :banghead:. (My future brother in law) Dave felt the sides of the cabinet and said that I sanded unevenly and needed to fill in the valleys with spackle. So here is my progress thus far, I applyed the spackle and sanded it by hand to smooth. I used a flashlight pointing upward to see where the imperfections were. I will apply the second layer of spackle after work today, Yay! I know it looks scary right now, but I am confident that in the end, the cabinet will be brought back from the dead. I think when I am finished with this project, I am going to crack a beer, blast some eighties music, sit in a chair, and watch the Punch-Out!! attract mode all night. (I need to get out more often  ;))
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2515-1.jpg)
You can see all the imperfections ( jeez thank God I did not start painting)  ;D
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2516-1.jpg)
Title: Re: Punch Out Restoration Project Started
Post by: supadave on May 01, 2009, 09:21:14 am
Looking great.. I used to own a punchout cabinet. Loved that game! I sold it a long time ago to a guy who went ape snot over it and paid me way more than it was worth. I guess you could say he made me an offer I couldn't refuse..

Can't wait to see this one finished..
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on May 07, 2009, 06:35:51 am
Quick Update..... I just reassembled the control panel part of the cabinet. Here are pictures of the sides of the cabinet.
I primered the cabinet so I can see where defects in the plywood are more easily.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2517-1.jpg)

This was the really f*cked up side, starting to look better :)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2518-1.jpg)

Here is the reassembled part of the cabinet where the control panel sits.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2519-1.jpg)

I drenched this part of the cabinet with a lot of wood hardener, before I begin to apply more wood bondo.
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2520-1.jpg)


(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2521-1.jpg)


 
So there it is....so far... I am continually bondoing and sanding, sanding and bondoing. I figure that I am still waiting for my Punch-Out!! pcb to come back repaired, so I may as well keep patching every afternoon and sanding every morning.

Here is a nice little tidbit for you.... My aunt the woman who is pictured applying the control panel overlay. Yah... she made me a custom fit control panel protector, out of this ultra thin anti scratch material. This should protect the artwork for years to come. Yeah.. I know.. its friggin sweet :)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2526-1.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2524-1.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2528-1.jpg)
(http://i635.photobucket.com/albums/uu80/xtommyboy22x/IMG_2529-1.jpg)


Title: Re: Punch Out Restoration Project Started
Post by: Spyridon on May 07, 2009, 08:17:48 am
The control panel protector is a pretty neat add on, but I don't think I'd add it for a machine that will be used in the home.  If it was on route I could see it, but for the casual use this machine will get, that overlay should last a long time.  Plus I don't like the shinny look it gets.
Title: Re: Punch Out Restoration Project Started
Post by: stealthie on May 14, 2009, 02:39:06 am
Do you know what exactly that material over your CPO is?  I would like to get some for my projects.  Thanks
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on May 17, 2009, 10:03:57 am
I will find out what material it is today and write back later.
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on May 21, 2009, 02:23:43 pm
The material over the cpo is .020 acrylic. Here is a site I found that sells the stuff.

http://www.hobbylinc.com/htm/mid/mid703-01.htm
Title: Re: Punch Out Restoration Project Started
Post by: RichSorr on May 23, 2009, 12:06:30 pm
does that acrylic just sit over the cp? I agree that I wouldn't do that for a home use game. but even out on the field that would get ripped off quickly.
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on May 24, 2009, 08:23:53 am
Here I thought I would give a quick update on this fine Memorial Day weekend : ) Enjoy the video, let me know what you think. Temporarily put the cabinet together for a party after my fiances bridal shower today. 

"http://i635.photobucket.com/player.swf?file=http://vid635.photobucket.com/albums/uu80/xtommyboy22x/Punch-Out_Bridal_Shower.flv">
Title: Re: Punch Out Restoration Project Started
Post by: Spyridon on May 24, 2009, 04:11:27 pm
Looking good.  That video really shows how shiny the control panel is.  I still think you sholud really consider removing the acrylic overlay.  I don't think you need it for home use.
Title: Re: Punch Out Restoration Project Started
Post by: Silas (son of Silas) on June 06, 2009, 10:21:47 am
... I still think you sholud really consider removing the acrylic overlay.  I don't think you need it for home use.

I disagree, I think it looks really good. I am going to do it to mine.  :applaud:
Title: Re: Punch Out Restoration Project Started
Post by: MaineEvent on June 07, 2009, 03:14:30 pm
Control panel looks awesomely professional! I second the motion of leaving the acrylic on  :applaud:
Your cab has made me add Punch Out to my wishlist....Just need a place with a basement  :P
Title: Re: Punch Out Restoration Project Started
Post by: mikejkelley on June 09, 2009, 12:49:25 am
Can you tell me the name of the pin-pen and roller tool your aunt is using to adhere the overlay?
Title: Re: Punch Out Restoration Project Started
Post by: xtommyboy22x on June 11, 2009, 12:35:42 pm
Thanks for the compliments on the cabinet! Sorry it took me a while to get back to you I just got off the phone with my aunt. She said that the roller you can buy at an art suppy store (its just a rubber roller). The pin tool is called an "air release tool".  Here is a link to the tool so you can see it. I am sure you can find a cheaper ones on ebay or something.

Rubber Roller
http://www.sonicelectronix.com/item_6125_Dynamat+10007+Rubber+Roller+for+Dynamat.html?utm_source=froogle&utm_medium=organic&utm_campaign=froogle (http://www.sonicelectronix.com/item_6125_Dynamat+10007+Rubber+Roller+for+Dynamat.html?utm_source=froogle&utm_medium=organic&utm_campaign=froogle)

Air release tool
http://3m.hillas.com/pc-75552-3081657-3m-71608-air-release-tool-1-pen-and-1-replacement-tipset-1-per-case.aspx (http://3m.hillas.com/pc-75552-3081657-3m-71608-air-release-tool-1-pen-and-1-replacement-tipset-1-per-case.aspx)
Title: Re: Punch Out Restoration Project Started
Post by: mikejkelley on June 17, 2009, 10:06:32 pm
Thnx! Once again, nice cab!