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Main => Project Announcements => Topic started by: johnbuzzz on December 29, 2005, 12:16:32 pm

Title: Starting the build...
Post by: johnbuzzz on December 29, 2005, 12:16:32 pm
Let the building begin...Making a straightforward Ultimate II.  Want to make a four player frankenpanel also...
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 12:22:23 pm
I'm using dowels for support.  Here's a picture of the bottom almost done.
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 12:27:01 pm
Here's the bottom completed.  This is a picture of the little plug that you get with a dowel kit that makes it foolproof to line up either side...
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 12:33:27 pm
A picture of the keyboard drawer.  Getting ready to attach the top.  I used about 8 dowels and glued it pretty good.  I made it 29 inches wide so it will just squeeze through the doorway at the top of the stairs if I ever decide to move!  You can see the epoxy that I was testing for filling the holes.  It worked well.  It didn't have the smell of bondo but took too long to dry completely.  I ended up just using bondo in the end.
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 12:37:50 pm
Here's where I got a little carried away with the router.  When I was coming around the corner, the router didn't have as much board to rest on so it angles a little bit and took out too much mdf.  I just filled it with epoxy and re-routed it.
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 12:41:48 pm
Here she is with the top attached...another picture of the dowel "guides"
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 12:45:57 pm
Ended up having to buy a few more clamps.  I wish I would have remembered that the coin door had ROUND edges when I was cutting the hole!
Title: Re: Starting the build...
Post by: walls83 on December 29, 2005, 12:48:55 pm
coming along nicely... I need to get one of the dowel pin liner-upper thingies.

Nice work
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 12:50:32 pm
For the control panel I wanted a little more support than 3/4" mdf would give so I went with 3/4" MDO.
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:01:18 pm
Here's the frankenpanel in her infancy!  I want to thank RAS for making his autocad layout available and also to GSXR moviestar for the initial layout.  It saved me a lot of time!  I made the big mistake of using cutouts for player 3 & 4 as you can see from the pictures.  I kind of taped them into place on the printout of the original autocad file.  WHAT WAS I  THINKING!  It came back to haunt me when I was doing the artwork.  I used the autocad design as a layer so I could line everything up right. But...it only had player 1 and 2 so I had to try and measure where I placed 3 & 4 which was really not smart on my part.  If I would have just placed them in autocad rather than "taping them" I would have saved about a week of procrastination and a days worth of measuring, printing, re-adjusting, printing... a real pain.   It ended up being 50 inches wide.  Unfortunately Mame marquee only goes up to 49 inches.  I have a printer that prints 13 x 19 so I'll just print 4 sheets and have slight overlap.  I've been waiting to use it for something other than 8.5 x 11 anyway!
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:03:17 pm
Thanks Walls.  Yea, the dowel guides REALLY speed things up.  I picked them up at Home Depot.  About 6 bucks with a drill bit and some dowels...
Title: Re: Starting the build...
Post by: walls83 on December 29, 2005, 01:06:50 pm
If your concerned with the placement of the art on players 3 and 4 I would suggest printing the art before you start drilling.  It will save you alot of time and heart ache.

Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:09:47 pm
Just finished drilling the holes.
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:12:44 pm
Whew!!!! that's enough for one day!!!  Just kidding!  Actually she's almost done.  I just never knew how to post pictures!  I figured I really enjoyed looking at other builds in chronological order so I thought I would do the same.  If any one wants any pictures of anything specific that I haven't posted feel free to ask.  There's a lot of pictures and I figured it would be overkill...
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:18:46 pm
Threw on a couple coats of enamel primer.  I plan on using enamel because it will be a little more durable than a latex. I used peg board for venting on the top piece as you can see.  Actually I mis-cut the last piece of mdf that I had and they only sold it in sheet of 4 x 8.  The peg board was about 30 dollars cheaper and came in 4 x 4 sheets so I went with it. 
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:19:59 pm
Picture for the previous comment  ::) figured I screw up sooner or later ;)
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:22:46 pm
Another picture of the full cab primered.  Also the bottom of the CP.
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:28:21 pm
Another picture of the cab with "mood lighting" :-* You can see in the routered edges for the t-molding that there was a little bit of paint build up.  I ended up scraping it out when i installed the molding.  If I did it again I would probably would put a piece of tape over the length of it all to keep it clean.  Here's the CP going through a clamp job.
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:30:41 pm
Sorry. Put the wrong picture in of the cab...and CP
Title: Re: Starting the build...
Post by: TurboC-- on December 29, 2005, 01:35:52 pm
Need to compress those jpegs a bit buddy, this page is too hard to use...
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:38:07 pm
Crap...sorry.  I forget about how it was with dial-up.  Pictures from this point on will be much smaller. :-[
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:40:56 pm
I used rustoleum black satin for the outside.  I didn't do formica because I was too cheap.  Maybe the next cab I will.
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:45:30 pm
This is the smoked tempered glass for covering the monitor.  I got this j-channel from the glass shop.  I may switch it out because I anticipate it leaving too large of a shadow on the upper and lower edges of the marquee.
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:48:03 pm
Used a flush trim bit with the router to cut all the holes in the lexan.
Title: Re: Starting the build...
Post by: johnbuzzz on December 29, 2005, 01:58:24 pm
Here's the CPO.  Thanks to ROM for the wonderful art.  I really wanted lightning but couldn't find any hi-res pics...  Thanks again to ras and GSXR for the inspiration.  The colors really don't show ay all because of the resolution but it is very nice.
Title: Re: Starting the build...
Post by: More Cowbell on December 29, 2005, 02:33:08 pm
Wow! Nice set of tools. Man, if I had a router and all of the bits and clamps and doodads and spapoop that you have, I could have finished my cab in less than 2 months. Nice work, looks great!
Title: Re: Starting the build...
Post by: johnbuzzz on December 31, 2005, 01:31:42 am
The wiring from beneath.  Testing out all  the buttons. 
Title: Re: Starting the build...
Post by: TurboC-- on January 01, 2006, 06:07:07 am
Actually I'm on cable.  It still adds up.  You have 6M worth of pics on the page, it's just a lot to scroll through.  Tried Irfanview?  It's a good free image viewer that allows a lot of manipulations, including good jpeg compression. 
Title: Re: Starting the build...
Post by: c64rulez on January 01, 2006, 07:12:05 am
Looks very good but do yourself a favour and check that keyboard drawer. It looks like it's not coming out far enough.
I was dumb enough to find out just that when I mounted the cp in place.  I then had to reconstruct the drawer.  ::)


Title: Re: Starting the build...
Post by: Bones on January 01, 2006, 07:23:08 am
Looking great!

It might just be the picture, but that Lexan looks really thick. Just what thickness is it?
Title: Re: Starting the build...
Post by: markrvp on January 01, 2006, 11:01:45 am
Your control panel looks VERY, VERY NICE.  Congratulations on great execution of artwork and layout.
Title: Re: Starting the build...
Post by: johnbuzzz on January 02, 2006, 02:06:20 am
Thanks for the nice comments guys.  The lexan is 1/4".  I must admit it left me a small sliver of board to squeeze the t-molding into but it's a thing of beauty.  I just got my marquee and side art from mame marquee.  They are pixelhuggers designs I believe.  I will post pictures when I get them on.

Here's my Wells Gardner.  I almost cried when I saw the shipping charge.  Then I realized I was only an hour north of them so while I was going to Indy to pick up my new pinball - head to head U.S.A. football, I swung by and picked it up.  WG forgot to include a power cord.  They had it to me in the mail in three days.
Title: Re: Starting the build...
Post by: johnbuzzz on January 02, 2006, 02:28:12 am
c64rulez, you are right on the keyboard drawer but hopefully I won't have to use it too much.  I couldn't find a heavy duty drawer slide for a good price so I had to settle for a cheap drawer one.  Does anyone know where to get the nice ones for a good price?  I could always just swap it out and have a longer drawer travel. 
Title: Re: Starting the build...
Post by: johnbuzzz on January 02, 2006, 02:32:36 am
Here's a picture of the speakers.  I took apart some Klipsch 2.1.  The sound control slides off the bottom of the speaker (not before sacrificing a nice piece of knuckle to the arcade gods :o) I just used some duct tape around the speakers to avoid any light from shining through once the marquee was lit.  It worked out nice.  I can hear the bass from capcom bowling half across the house!
Title: Re: Starting the build...
Post by: johnbuzzz on January 02, 2006, 02:41:53 am
A big thanks to everyone here.  I lurked around the site for a few weeks before jumping in.   Everything I needed to know is in the forum.  Plus I bought St. Clair's book which explained a few things.  I've had a Hotrod joystick for a couple years and thought that was the greatest thing when I got it.  Now it looks like a vic-20 next to an x-box 360 when I have it next to the frankenpanel.  The old timers should catch that one!
Title: Re: Starting the build...
Post by: c64rulez on January 02, 2006, 05:06:59 am
c64rulez, you are right on the keyboard drawer but hopefully I won't have to use it too much. I couldn't find a heavy duty drawer slide for a good price so I had to settle for a cheap drawer one. Does anyone know where to get the nice ones for a good price? I could always just swap it out and have a longer drawer travel.

swap it or lose it.
You don't need any heavy duty stuff for it. It's only a keyboard.
I can't tell from the pictures the depth of the drawer, but mine is 16" and holding fine.
Title: Re: Starting the build...
Post by: jfunk on January 03, 2006, 09:13:07 am
I wanted that pin!!  Just a bad time for it to come available..  :)

Great looking CP!  Can't wait to see the rest!