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Main => Main Forum => Topic started by: Heinekenator on January 27, 2005, 12:54:45 pm

Title: Question on trackball hole size
Post by: Heinekenator on January 27, 2005, 12:54:45 pm
Hello.

I'm building my first control panel, and I have a question about the hole size for a trackball.

The top of the CP is 3/4" MDF, with a sheet of 0.193" thick GE Crystallite (lexan?) on top. I bought a 3" Happs trackball. I plan to route the top of the MDF out to flushmount the trackball mounting plate. My problem is that I don't know what size hole to drill through the lexan to accommodate the ball.  Any insight?

Thanks in advance. I'm new to this hobby and am loving it.  ;D

-Greg
Title: Re: Question on trackball hole size
Post by: Stingray on January 27, 2005, 01:15:41 pm
I don't use Lexan on my CPs so maybe I'm missing something. You'd just cut the hole in the Lexan the same size as the hole in the mounting plate wouldn't you?

-S
Title: Re: Question on trackball hole size
Post by: brained on January 27, 2005, 02:48:13 pm
Well if you got a 3" trackball, get a 3" hole saw.... that worked for me ...
Title: Re: Question on trackball hole size
Post by: NoOne=NBA= on January 27, 2005, 06:24:32 pm
Did you buy the "high-lip" trackball?

If not, you probably won't like the finished results with the plexi over the top.
Title: Re: Question on trackball hole size
Post by: ArcadeMaze on January 27, 2005, 06:49:20 pm
That works great for a 3" trackball, but how do you handle a 2 1/4"?
Title: Re: Question on trackball hole size
Post by: Jakobud on January 27, 2005, 06:53:18 pm
Why don't you just lay your trackball mounting plate down on your lexan and use the mounting plate hole as your guide?
Title: Re: Question on trackball hole size
Post by: Hiub1 on January 27, 2005, 07:02:16 pm
I am sure you could get a 2 1/4'' hole saw. That should work.
Title: Re: Question on trackball hole size
Post by: brained on January 28, 2005, 03:26:13 pm
That works great for a 3" trackball, but how do you handle a 2 1/4"?
Title: Re: Question on trackball hole size
Post by: ArcadeMaze on January 28, 2005, 03:29:54 pm
Yes, I realize that 1/4 = .25, but on happs the hole measures out to 2.26 - I imagine to accomodate the rim around the trackball.  I was planning on having the rim flush with the top of the panel.
Title: Re: Question on trackball hole size
Post by: FractalWalk on January 28, 2005, 03:51:42 pm
If you are worried about 1/100th of an inch then you have much better eyes than I do.
Title: Re: Question on trackball hole size
Post by: Shape D. on January 28, 2005, 04:02:42 pm
They make adjustable "hole saws". Seen a thread on it once I did. but I cant find it now.

Edit

http://forum.arcadecontrols.com/index.php/topic,18515.0.html
Title: Re: Question on trackball hole size
Post by: whammoed on January 28, 2005, 04:11:10 pm
I have used 2 1/4" hole saws and specified 2 1/4" for a laser cut for happs tballs and 2 1/4" is dandy
Title: Re: Question on trackball hole size
Post by: u_rebelscum on January 28, 2005, 05:14:35 pm
The top of the CP is 3/4" MDF, with a sheet of 0.193" thick GE Crystallite (lexan?) on top. I bought a 3" Happs trackball. I plan to route the top of the MDF out to flushmount the trackball mounting plate. My problem is that I don't know what size hole to drill through the lexan to accommodate the ball.  Any insight?

Sort of depends which 3" happs model you got.  Happs has three: 1) normal (aka old school, aka atari), 2) high lip (aka goldenTee, aka GT), and 3) high ball.

One thread illustrating the differences (http://forum.arcadecontrols.com/index.php/topic,25248.0.html) (and different ways to mount).

There are a few others discussing this more in depth.  Search for threads with trackball, high, and happs, and by me. ;D
Title: Re: Question on trackball hole size
Post by: Nannuu on January 29, 2005, 03:08:27 am
It depends on how you want it to look.  The mounting plate has a hole larger than you need.  There is about a 1/8" lip around the trackball that fits into the hole of the plate.  So if you cut a hole the size of the mounting plate hole you will see the black lip of the TB uncoverd by lexan.  I would recommend measuring the TB once you get it.  I did the same here but I didn't measure quite right so I have some of the lip showing.  I wish I'd cut it smaller.

Also for a TB you may want to bevel/round the lexan to make it a bit smoother when you are sliding your hand over it.  Shown here is a 45 bevel made by a dremel.
Title: Re: Question on trackball hole size
Post by: quarterback on January 31, 2005, 11:29:26 pm
Well if you got a 3" trackball, get a 3" hole saw.... that worked for me ...


Is that true?  For a 3" trackball you want a 3" hole?  Wouldn't that allow you to actually lift the trackball straight up out of the CP?   It seems like the hole would be smaller than the diameter of the trackball.
Title: Re: Question on trackball hole size
Post by: u_rebelscum on February 01, 2005, 02:23:55 pm
Well if you got a 3" trackball, get a 3" hole saw....

Is that true?  For a 3" trackball you want a 3" hole?  Wouldn't that allow you to actually lift the trackball straight up out of the CP?   It seems like the hole would be smaller than the diameter of the trackball.

Yes, mostly. ;D  If you look at the picture above by Nannuu, you'll see some of the part of the black TB case called the "lip" aka "rim" around the ball.  The arcade standard for the outer diameter of the lip is 3" (or metric equiv).  The standard inner diameter is ~ 0.25 inches smaller (thus no balls popping out).

Now, if you are going to leave the lip completely under the plexi, then you can cut the plexi hole ~ 2.75 inches.  But then the ball is lower (yuck, IMO).

Or if you have happs "High Ball", both the outer and inner diameters (http://www.happcontrols.com/trackballs/560110e.htm) of the lip are bigger, and you'd need to adjust the plexi hole accordingly.  But, again IMO, the high ball model pops off the rollers easier than the arcade standards.

All which leads to this illustration (http://forum.arcadecontrols.com/index.php?threadid=25248;start=0#msg207776) previously ref'ed above.